Industrial development of manufacturing large-size forgings from heat-resistant titanium alloy VT41 for welded assemblies of aircraft products
UDC
669.295.5:621.785.376
DOI
10.18577/2307-6046-2022-0-9-39-57
Article PDF (Russian)
(1.43 MB)
How to cite
Pavlova T.V., Kashapov O.S., Kalashnikov V.S., Kondrateva A.R. Industrial development of manufacturing large-size forgings from heat-resistant titanium alloy VT41 for welded assemblies of aircraft products // Proceedings of VIAM. 2022. No. 9. DOI: 10.18577/2307-6046-2022-0-9-39-57. URL: https://test.viam.ru/en/journal/2022/9/4
Keywords
heat-resistance titanium alloys, hot die forging, structure, mechanical properties, forgings, welded material
Abstract
The results of the work of the NRC «Kurchatov institute» – VIAM for the development of production of semi-finished products from heat-resistant titanium pseudo-α-alloy VT41. The directions of adjustment of the alloy composition, and the prospects of wider application of alloy in the manufacture of welded components of gas turbine engines are presented. Foreign experience of manufacturing of deformable semi-finished products from the analog alloy Ti-834 (IMI 834) is given. The peculiarities of microstructure and its components formed at various conditions of heat treatment are considered.
Reference list
- Kablov E.N. The key problem is materials. Trends and guidelines for Russia's innovative development. Moscow: VIAM, 2015, pp. 458–464.
- Bondarenko Yu.A. Trends in the development of high-temperature metal materials and technologies in the production of modern aircraft gas turbine engines. Aviacionnye materialy i tehnologii, 2019, no. 2 (55), pp. 3–11. DOI: 10.18577 / 2071-9140-2019-0-2-3-11.
- Ospennikova O.G., Lukin V.I., Afanasev-Khodykin A.N., Galushka I.A. Manufacturing of design of the «blisk» type from ranoimenny combingtion of materials (review). Trudy VIAM, 2018, no. 10 (70), paper no. 02. Available at: http://www.viam-works.ru (accessed: June 20, 2022). DOI: 10.18577/2307-6046-2018-0-10-10-16.
- Kablov E.N., Kashapov O.S., Medvedev P.N., Pavlova T.V. Study of a α + β-titanium alloy based on a system of Ti–Al–Sn–Zr–Si–β-stabilizing alloying elements. Aviacionnye materialy i tehnologii, 2020, no. 1 (58), pp. 30–37. DOI: 10.18577/2071-9140-2020-0-1-30-37.
- Kashapov O.S., Pavlova T.V., Kalashnikov V.S., Zavodov A.V. The phenomenon of formation and low-temperature diffusion transformation of metastable solid solutions with the release of dispersed particles of intragranular Widmanstatten alpha phase in heat-resistant titanium. Trudy VIAM, 2018, no. 8 (68), paper no. 01. Available at: http://www.viam-works.ru (accessed: June 25, 2022). DOI: 10.18577/2307-6046-2018-0-8-3-22.
- Kablov E.N., Kashapov O.S., Pavlova T.V., Nochovnaya N.A. Development of a pilot industrial technology for the manufacture of semi-finished products from pseudo-α titanium alloy VT41. Titan, 2016, no. 2 (52), pp. 33–42.
- Kosing O.E., Scharl R., Schmuhl H.J. Design Improvements of the EJ 200 HP Compressor: From Design Verification Engine to a Future All Blisk Version. Proceedings of the ASME Turbo Expo 2001: Power for Land, Sea, and Air. Vol. 1: Aircraft Engine; Marine; Turbomachinery; Microturbines and Small Turbomachinery. New Orleans, Louisiana, USA, June 4–7, 2001. DOI: 10.1115/2001-GT-0283.
- Kashapov O.S., Pavlova T.V., Kalashnikov V.S., Zavodov A.V. Influence of cooling conditions of large industrial forgings from heat-resistant titanium alloy VT41 on the phase composition and mechanical properties. Tsvetnye metally, 2018, nо. 2, pp. 76–82. DOI: 10.17580/tsm.2018.02.10.
- Lutering G., Williams J.C. Titanium. 2nd ed. Springer, 2007, 442 p.
- Donlon W.T., Allison J.E., Lasecki J.V. The influence of thermal exposure on properties and microstructure of elevated temperature titanium alloys. Titanium’92, 1993, vol. 1: TMS, Pennsylvania, pp. 295–302.
- Monicault J.-M., Guedou J.-Y., Soniak F. Issues and progresses in manufacturing of aero titanium parts. TITANIUM Conference Proceedings. The International Titanium Association (ITA). Washington, 2008, pp. 6–9.
- Kashapov O.S., Pavlova T.V., Istrakova A.R., Kalashnikov V.S. Effect of iron content on mechanical properties of forgings from heat-resistance titanium alloy VТ41. Trudy VIAM, 2015, no. 10, paper no. 01. Available at: http://www.viam-works.ru (accessed: June 25, 2022). DOI: 10.18577/2307-6046-2015-0-10-1-1.
- Illarionov A.G., Kosmatsky Ya.I., Gornostaeva E.A., Vodolazsky F.V. Deformation and heat treatment of pipes made of titanium alloys: textbook. Ekaterinburg: Ural University, 2019, 144 p.
- Zhang J., Peng N., Wang Q., Wang X. A new aging treatment way for near α high temperature Titanium Alloys. Journal of Materials Science & Technology, 2009, vol. 25, no. 4, pр. 454–458.
- Popov A.A., Popova M.A. Isothermal diagrams of precipitation of silicide and aluminide phases in heat-resistant titanium alloys. Metallovedenie i termicheskaya obrabotka metallov, 2016, no. 11, pp. 23–28.
- Radecka A., Vorontsov V.A., Coakley J. et al. Ordering in α Titanium Alloys. Proceedings of the 13th World Conference on Titanium. The Minerals, Metals & Materials Society, 2016, pp. 971–978.
- Sai Srinadh K.V., Singh N., Singh V. Role of Ti3Al/silicides on tensile properties of Timetal 834 at various temperatures. Bulletin of Materials Science, 2007, vol. 30, no. 6, pp. 595–600.
- Singh N., Singh V. Effect of temperature on tensile properties of near-α alloy Timetal 834. Materials Science and Engineering A, 2008, vol. 485, is. 1–2, pp. 130–139. DOI: 10.1016/j.msea.2007.07.064.
- Scotti L. First-principles study of solute diffusion mechanisms in alpha-Ti: thesis for the degree of PhD. School of Metallurgy and Materials, College of Engineering and Physica, Sciences. University of Birmingham, 2016, 211 p.
- Neal D.F. Development and evolution of high temperature titanium alloy IMI 834. Sixth world conference on titanium, World Conference on Titanium. Les Editions de Physique. Cedex, 1989, pp. 253–259.
- Borchert B., Daeubler M. Influence of microstructure of IMI 834 on mechanical properties relevant to jet engines. Sixth world conference on titanium, World Conference on Titanium. Les Editions de Physique. Cedex, 1989, pp. 467–472.
- Davies P., Pederson R., Coleman M., Birosca S. The hierarchy of microstructure parameters affecting the tensile ductility in centrifugally cast and forged Ti-834 alloy during high temperature exposure in air. Acta Materialia, 2016, vol. 117, pp. 51–67. DOI: 10.1016/j.actamat.2016.07.015.
- Kyaramyan K.A., Lomberg B.S., Bakradze M.M., Isaev D.A., Bykov Yu.G., Mazalov I.S. Modeling of the process of heat treatment of welded units of HPC construction. Elektrometallurgiya, 2019, no. 5, pp. 5–10.
- Barussad A., Desvalles Y., Guedou J.Y. Control of the microstructure in large titanium discs. Application to the high pressure compressor of the GE90 aeroengine. Titanium’95. London: The Institute of Materials, 1996, vol. 2, pp. 1599–1608.
- Xia C., Zhang Z., Feng Z. et al. Effect of zirconium content on the microstructure and corrosion behavior of Ti–6Al–4V–xZr alloys. Corrosion Science, 2016, vol. 112, pp. 687–695. DOI: 10.2016/j.corsci.2016.09.012.
- Collings E.V. Physical metallurgy of titanium alloys. Trans. from Engl. Ed. B.I. Verkin, V.A. Moskalenko. Moscow: Metallurgiya, 1988, 244 p.
- Madsen A., Ghonem H. Separating the effects of Ti3Al and silicide precipitates on the tensile and crack growth behavior at room temperature and 593 °C in a near-alpha titanium alloy. Journal of Materials Engineering and Performance, 1995, vol. 4, pp. 301–307. DOI: 10.1007/BF02649067.
- Fu B., Wang H., Zou C., Wei Z. The influence of Zr content on microstructure and precipitation of silicide in as-cast near α titanium alloys. Materials Characterization, 2015, vol. 99, pp. 17–24.
- Singh A.K., Roy T., Ramachandra C. Microstructural stability on aging of an α + β titanium alloy: Ti–6Al–1.6Zr–3.3Mo–0.30Si. Metallurgical and Materials Transactions A, 1996, vol. 27, is. 5, pp. 1167–1173. DOI: 10.1007/BF02649855.
- Evans D.J., Broderick T.F., Woodhouse J.B., Hoenigman J.R. On the synergism of α2 and silicides in Ti–6Al–Sn–2Cr–2Zr–2Mo–Si. Titanium’95. London: The Institute of Materials, 1996, vol. 2. P. 2413–2420.
- Zhang X.D., Evans D.J., Baeslack W.A., Fraser H.L. Effect of long term aging on the microstructural stability and mechanical properties of Ti–6Al–2Cr–2Mo–2Sn–2Zr alloy. Materials Science and Engineering, 2003, vol. 344, is. 1–2, pp. 300–311.
- Singh A.K., Ramachandra C. Characterization of silicides in high-temperature titanium alloys. Journal of Materials Science, 1997, vol. 32, рр. 229–234. DOI: 10.1023/A:1018516324856.
- Ankem S., Banerjee D., McNeish D.J. et al. Silicide formation in Ti–3Al–8V–6Cr–4Zr–4Mo. Metallurgical Transactions A, 1987, vol. 18, pp. 2015–2025. DOI: 10.1007/BF02647074.
- Wang X., Jahazi M., Yue S. Investigation of α platelet boundaries in a near-α titanium alloy. Materials Science and Engineering, 2008, vol. 492, is. 1–2, pp. 450–454.
- Rosenberger A.H., Madsen A., Ghonem H. Aging effects on the creep behavior of the near-alpha titanium alloy Ti-1100. Journal of Materials Engineering and Performance, 1995, vol. 4, pp. 182–187. DOI: 10.1007/BF02664112.
- Solonin O.P., Glazunov S.G. Heat-resistant titanium alloys. Moscow: Metallurgiya, 1976, 448 p.
- Lyasotskaya V.S., Knyazeva S.I. Stepped annealing of welded joints of titanium alloys. Zagotovitelnye proizvodstva v mashinostroyenii, 2012, no. 11, рр. 32–34.
- Harish P. Understanding the effect of isothermal heat treatments on microstructure of LMD-w titanium alloy (Ti-6242): Degree project for master of science with specialization in manufacturing department of engineering science. Trollhättan: University West, 2020, 97 p.
- Specification book. International titanium association. Fourth edition. Broomfield, 2005, pp. 26–36.
