Development of laser powder bed fusion parameters, structure and mechanical properties of a high-strength aluminum alloy Al–Ce–Cu
Presents the results of studies of the structure and mechanical properties of a heat-resistant aluminum alloy Al–Ce–Cu produced by laser powder bed fusion (L-PBF). The influence of the synthesis parameters on the single track’s formation, the structure of melt pool, and the properties of Al–Ce–Cu alloy has been studied. The analysis of the mechanical properties of the synthesized material was carried out in comparison with the cast material under normal conditions and elevated temperatures. The developed modes of synthesis provided a twofold increase in the yield strength and an eightfold increase in the plastic strain degree of the Al–Ce–Cu alloy in comparison with the cast one, which significantly expands the scope of its application for aircraft critical parts. A comparative analysis of the mechanical properties of the cast and synthesized material under normal conditions and elevated temperatures is given. Using scanning electron microscopy, a high-resolution transmission electron microscopy (HRTEM) and thermodynamic modeling of the phase composition, the structural-phase state of the material in the cast and synthesized states was studied.
- Antipov V.V. Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 186–194. DOI: 10.18577/2107-9140-2017-0-S-186-194.
- Kolobnev I.F. Heat resistance of cast aluminum alloys (structure and properties). 2nd ed. Moscow: Metallurgiya, 1973, 320 p.
- Aviation materials: a reference book in 13 vols. Ed. E.N. Kablova, 7th ed., revised. and additional. Moscow: VIAM, 2008, vol. 4: Aluminum and beryllium alloys, part 2: Cast aluminum alloys and alloys based on beryllium, pp. 58–59.
- Belov N.A., Naumova E.A., Akopyan T.K. Aluminum based eutectic alloys: new alloying systems. Moscow: Ore and Metals, 2016, pp. 173–174.
- Kablov E.N., Evgenov A.G., Bakradze M.M., Nerush S.V., Krupnina O.A. New generation materials and digital additive technologies for the production of resource parts FSUE "VIAM". Part 1. Materials and synthesis technologies. Electrometallurgiya, 2022, no. 1, pp. 2–12. DOI: 10.31044/1684-5781-2022-0-1-2-12.
- Kablov E.N., Evgenov A.G., Petrushin N.V., Bazyleva O.A., Mazalov I.S., Dynin N.V. New generation materials and digital additive technologies for the production of resource parts FSUE "VIAM". Part 3. Materials and synthesis technologies. Electrometallurgiya, 2022, no. 4, pp. 15–25. DOI: 10.31044/1684-5781-2022-0-4-15-25.
- Zakharov V.V. Aluminum alloys for additive technologies. Metallovedeniye i termicheskaya obrabotka metallov, 2021, no. 5 (791), pp. 3–8.
- Aboulkhair N.T., Simoneli M., Parry L. et al. 3D printing of Aluminium alloys: Additive Manufacturing of Aluminium alloys using selective laser melting. Progress in materials science, 2019, vol. 106, art. 100578.
- Lathabai S. Additive Manufacturing of Aluminium-Based Alloys and Composites. Fundamentals of Aluminium Metallurgy. Elsevier, 2018, pp. 47–92. DOI: 10.1016/B978-0-08-102063-0.00002-3.
- Herzog D., Vanessa S., Wycisk E., Emmelmann C. Additive manufacturing of metals. Acta Materialia, 2016, vol. 117, pp. 371–392. DOI: 10.1016/j.actamat.2016.07.019.
- Dynin N.V., Zavodov A.V., Oglodkov M.S., Khasikov D.V. The influence of process parameters of selective laser melting on the structure of aluminum alloy Al–Si–Mg system. Trudy VIAM, 2017, no. 10 (58), paper no. 01. Available at: http://www.viam-works.ru (accessed: January 20, 2022). DOI: 10.18577/2307-6046-2017-0-10-1-1.
- Fomina M.A., Dynin N.V., Shurtakov S.V., Morozova S.E. Corrosion behavior of Al–Si–Mg alloy made by selective laser melting method. Trudy VIAM, 2018, no. 4 (64), paper no. 11. Available at: http://www.viam-works.ru (accessed: January 20, 2022). DOI: 10.18577/2307-6046-2018-0-4-91-100.
- Knyazev A.E., Vostrikov A.V. Sieving of powders additive and powder manufacturings (review). Trudy VIAM, 2020, no. 11 (93), paper no. 02. Available at: http://www.viam-works.ru (accessed: January 20, 2022). DOI: 10.18577/2307-6046-2020-0-11-11-20.
- Lukina E.A., Zaitsev D.V., Sbitneva S.V., Zavodov A.V. Selective laser synthesis of heat-resistant nickel alloy: structural aspects. Fotonika, 2017, no. 4, pp. 36–46.
- Evgenov A.G., Petrushin N.V., Shurtakov S.V., Zaitsev D.V. On the issue of developing a physical model of track crystallization in the process of selective laser melting of heat-resistant alloys. The role of fundamental research in the implementation of the "Strategic directions for the development of materials and technologies for their processing for the period up to 2030": materials of VII All-Russian. conf. Moscow: VIAM, 2021, pp. 149–161.
