Features of the manufacturing of curved parts of a complex contour made of polymer composite materials

Veshkin E.A, Barannikov A.A., Makrushin K.V., Zhelezina G.F.
UDC
629.7.06
DOI
10.18577/2307-6046-2023-0-9-57-68
Article PDF (Russian) (1.04 MB)
How to cite
Veshkin E.A, Barannikov A.A., Makrushin K.V., Zhelezina G.F. Features of the manufacturing of curved parts of a complex contour made of polymer composite materials // Proceedings of VIAM. 2023. No. 9. DOI: 10.18577/2307-6046-2023-0-9-57-68. URL: https://test.viam.ru/en/journal/2023/9/5
Keywords
polymer materials, tooling, dustproof device, linear parts, prepreg, molding
Abstract

The basic principles of the technological process of manufacturing highly loaded parts made of polymer composite materials with a complex curved aerodynamic contour using the method of multifragment forming are shown. As an example, the technological process of manufacturing parts of a dust-proof device of a helicopter gas turbine engine is considered. The methods of calculating the main characteristics of prepregs used for laying out parts, schemes for manufacturing these parts and the results of the work done are given.

Reference list
  1. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
  2. Polymer composite materials: structure, properties, technology. Ed. A.A. Berlin. St. Petersburg: Profession, 2009, 556 p.
  3. Gardymov G.P., Meshkov E.V., Pchelintsev A.V et al. Composite materials in rocket and space apparatus building. St. Petersburg: SpecLit, 1999, 117 p.
  4. Timoshkov P.N., Khrulkov A.V., Usacheva M.N., Purvin K.E. Technological features of the manufacture of thick-walled parts of the PCM (review). Trudy VIAM, 2019, no. 3 (75), paper no. 07. Available at: http://viam-works.ru (accessed: April, 20 2023). DOI: 10.18577/2307-6046-2019-0-3-61-67.
  5. Kablov E.N. The main directions of development of materials for aerospace technology. Perspektivnye materialy, 2000, no. 3, pp. 27–36.
  6. Rivin G.L. Repair of structures from polymer composite materials of aircraft. Ulyanovsk: UlGTU, 2000, 39 p.
  7. Zhelezina G.F., Solovyeva N.A., Makrushin K.V., Rysin L.S. Polymer composite materials for manufacturing engine air particle separation of advanced helicopter engine. Aviacionnye materialy i tehnologii, 2018, no. 1 (50), pp. 58–63. DOI: 10.18577/2071-9140-2018-0-1-58-63.
  8. Vasilevich Yu.V., Gorely K.A., Sakhonenko V.M. et al. Mechanics of prepregs – calculation of products from reinforced composite materials: in 2 parts. Minsk: BNTU, 2016, part 1, 10 p.
  9. Composite materials: directory. Ed. V.V. Vasilyeva et al. Moscow: Mashinostroenie, 1990, 14 p.
  10. Krysin V.N., Krysin M.V. Technological processes of forming, winding and gluing structures. Moscow: Mashinostroenie, 1989, 78 p.
  11. Dzhur E.O., Kuchma L.D., Manko T.A. et al. Polymer composite materials in rocket and space technology. Kyiv: Vishcha osvita, 2003, 278 p.
  12. Kablov E.N. VIAM: new generation materials for PD-14. Krylya Rodiny, 2019, no. 7–8, pp. 54–58.
  13. Gunyaeva A.G., Kurnosov A.O., Gulyaev I.N. High-temperature polymer composite materials developed FSUE «VIAM» for aerospace engineering: past, present and future (review). Trudy VIAM, 2021, no. 1 (95), paper no. 05. Available at: http://www.viam-works.ru (accessed: April 20, 2023). DOI: 10.18577/2307-6046-2021-0-1-43-53.
  14. Gulyaev I.N., Safronov A.M., Satdinov R.A. Comparison online and offline of prepregs manufacturing technologies and properties of carbon fiber plastics. Trudy VIAM, 2022, no. 6 (112), paper no. 05. Available at: http://www.viam-works.ru (accessed: May 17, 2023). DOI: 10.18577/2307-6046-2022-0-6-49-57.
  15. Kolobkov A.S. Polymer composite materials for various aircraft structures (review). Trudy VIAM, 2020, no. 6–7 (89), paper no. 05. Available at: http://www.viam-works.ru (accessed: April 20, 2023). DOI: 10.18577/2307-6046-2020-0-67-38-44.
  16. Gulyaev I.N., Pavlovskiy K.A. High modulus carbon plastics for civil aviation equipment (review). Trudy VIAM, 2023, no. 3 (121), paper no. 09. Available at: http://www.viam-works.ru (accessed: April, 20 2023). DOI: 10.18577/2307-6046-2023-0-3-95-106.