Study of prepreg debulking modes in the manufacturing of thick-walled products from layered polymer composite materials by vacuum-autoclave molding method
Kolokoltseva T.V., Popov J.O., Gusev Y.A., Usacheva M.N. Study of prepreg debulking modes in the manufacturing of thick-walled products from layered polymer composite materials by vacuum-autoclave molding method // Proceedings of VIAM. 2025. No. 11. DOI: 10.18577/2307-6046-2025-0-11-61-72. URL: https://test.viam.ru/en/journal/2025/11/6
Keywords
carbon fiber, prepregs, polymer composite materials, debulking, thick-walled products, vacuum-autoclave molding, experimental planning
Abstract
The article considers issues related to the technology of manufacturing thick-walled products from layered polymer composite materials (PCM) by layer-by-layer laying of prepregs followed by vacuum-autoclave molding. The influence of debulking modes on changes in PCM thickness, based on shrinkage and moldability, using the method of statistical experimental planning is studied. Based on the results, dependencies were established between the selected factors of the debulking process and the parameters characterizing changes in the thickness of PCM.
Reference list
- Kablov E.N., Antipov V.V. The Role of New-Generation Materials in Ensuring the Technological Sovereignty of the Russian Federation. Vestnik Rossiyskoy akademii nauk, 2023, vol. 93, no. 10, pp. 907–916.
- Kablov E.N. The Role of Fundamental Research in the Creation of Next-Generation Materials. Reports XXI Mendeleev Congress on General and Applied Chemistry: in 6 vols. St. Petersburg, 2019, vol. 4, p. 24.
- Kablov E.N. The Present and Future of Additive Technologies. Metally Evrazii, 2017, no. 1, pp. 2–6.
- Tkachuk A.I., Donetsky K.I., Terekhov I.V., Karavaev R.Yu. The use of thermosetting matrices for the manufacture of polymer composite materials by the non-autoclave molding methods. Aviation materials and technology, 2021, no. 1 (62), paper no. 03. Available at: https://www.journal.viam.ru (accessed: January 15, 2025). DOI: 10.18577/2713-0193-2021-0-1-22-23.
- Postnov V.I., Veshkin E.A., Makrushin K.V., Sudin Yu.I. Technological features of manufacturing polymer composite materials of main rotor blades for a light helicopter. Aviation materials and technologies, 2023, no. 1 (70), paper no. 06. Available at: http://www.journal.viam.ru (accessed: January 21, 2025). DOI: 10.18577/2713-0193-2023-0-1-82-92.
- Startsev V.O., Antipov V.V., Slavin A.V., Gorbovets M.A. Modern domestic polymer composite materials for aviation industry (review). Aviation materials and technologies, 2023, no. 2 (71), paper no. 10. Available at: http://www.journal.viam.ru (accessed: January 15, 2025). DOI: 10.18577/2713-0193-2023-0-2-122-144.
- Tkachuk A.I., Terekhov I.V., Gurevich Ya.M., Kudryavtseva A.N. Application of bismaleimide VST-57 binder for obtaining heat-resistant dimensionally stable molds from polymer composite materials. Aviacionnye materialy i tehnologii, 2020, no. 2 (59), pp. 32–40. DOI: 10.18577/2071-9140-2020-0-2-32-40.
- Timoshkov P.N., Khrulkov A.V., Usacheva M.N., Purvin K.E. Technological features of the manufacture of thick-walled parts of the PCM (review). Trudy VIAM, 2019, no. 3 (75), paper no. 07. Available at: http://www.viam-works.ru (accessed: January 16, 2025). DOI: 10.18577/2307-6046-2019-0-3-61-67.
- Kardos J., Dudukovic M.P., Dave R. Void growth and resin transport during processing of thermosetting-matrix composites. Advances in Polymer Science, 1980, vol. 80, pp. 101–123.
- Dmitrienko Yu.I., Zakharova Yu.V., Sborshchikov S.V. Modeling the curing process of thick-walled structures made of polymer composite materials. Innovatsionnaya nauka, 2016, no. 12–4, pp. 31–36.
- Hexсel. HexPly Prepreg Technology. Available at: https://www.hexcel.com/user_area/content_media/raw/Prepreg_Technology.pdf (accessed: January 30, 2025).
- Zweben C.H., Beaumont P.W.R. Comprehensive composite materials II: in 8 vol. Amsterdam: Elsevier, 2018, vol. 2, 4288 p.
- Seon G., Nikishkov Yu., Makeev A. A numerical method based on pore-pressure cohesive zone modeling for simulation of debulking in resin-saturated composite prepregs. International Journal for Numerical Methods in Engineering, 2022, is. 12, vol. 123, pp. 2791–2813.
- Adler Yu.P., Markova E.V., Granovsky Yu.V. Experimental planning in the search for optimal conditions. Moscow: Nauka, 1976, 279 p.
- Khoun L., Centea T., Hubert P. Characterization methodology of thermoset resins for the processing of composite materials – case study: CYCOM 890RTM epoxy resin. Journal of Composite Material, 2010, vol. 44, pp. 1397–1415.
- Liu D.S.-C., Hubert P. Bulk factor characterization of heated debulked autoclave and out-of-autoclave carbon fibre prepregs. Composites. Part B, 2019, vol. 219, pp. 1–16.
