Development of thermal barrier coatings for rotor and nozzle turbine blades made of nickel-base super- and intermetallic alloys

Budinovskiy S.A., Smirnov A.A., Matveev P.V., Chubarov D.A.
Budinovskiy S.A., Smirnov A.A., Matveev P.V., Chubarov D.A. Development of thermal barrier coatings for rotor and nozzle turbine blades made of nickel-base super- and intermetallic alloys // Proceedings of VIAM. 2015. No. 4. DOI: 10.18577/2307-6046-2015-0-4-5-5. URL: https://test.viam.ru/en/journal/2015/4/5
Abstract

The complex thermal barrier coating (TBC) for rotor blades of jet prop engines made of nickel-base superalloy VZHM4 working at temperatures up to 1200°С is represented, and also application of high-temperature heat resistant coatings for intermetallic nickel-base alloys as a bond coatings for turbine nozzle blades working at temperatures up to 1250°С is considered. Results of high-temperature tests of VZhM4 and VKNA-25 alloys with applied TBC are represented. It is shown that [Ni–Cr–Al–Ta–Re–Y–Hf+Al–Ni–Y]+(Zr–Y–Gd)O TBC protects VZhM4 alloy at temperatures up to 1200°С and [Ni–Cr–Al–Hf+Al–Ni–Hf]+(Zr–Y–Gd)O HPC protects VKNA-25 alloy at temperatures up to 1250°С. Research of thermal conductivity of ceramic (Zr–Y–Gd)O material is made.

Reference list
  1. Petrushin N.B., Ospennikova O.G., Visik E.M. i dr. Zharoprochnye nikelevye splavy nizkoj plotnosti [Heat resisting nickel alloys of low density] //Litejnoe proizvodstvo. 2012. №6. S. 5–11.
  2. Kuznecov V.P., Lesnikov V.P., Konakova I.P., Petrushin N.V., Mubojadzhjan S.A. Struktura i fazovyj sostav monokristallicheskogo splava VZhM4 s gazocirkuljacionnym zashhitnym pokrytiem [Structure and phase composition of VZhM4 single-crystal alloy with gazotsirkulyatsionny protecting cover] //MiTOM. 2011. №3. S. 28–32.
  3. Bazyleva O.A., Arginbaeva Je.G., Turenko E.Ju. Zharoprochnye litejnye intermetallidnye splavy [Heat resisting cast intermetallidny alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 57–60.
  4. Kablov E.N., Ospennikova O.G., Bazyleva O.A. Materialy dlja vysokoteplonagruzhennyh detalej gazoturbinnyh dvigatelej [Materials for the high-heatloaded details of gas turbine engines] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 13–19.
  5. Budinovskij S.A. Primenenie analiticheskoj modeli opredelenija uprugih mehanicheskih i termicheskih naprjazhenij v mnogoslojnoj sisteme v reshenii zadach po sozdaniju zharostojkih aljuminidnyh pokrytij [Application of analytical model of determination of elastic mechanical and thermal stresses in multi-layer system in the solution of tasks on creation of heat resisting alyuminidny coverings] //Uprochnjajushhie tehnologii i pokrytija. 2013. №3. S. 3–11.
  6. Budinovskij S.A., Kablov E.N., Mubojadzhjan S.A. Primenenie analiticheskoj modeli opredelenija uprugih naprjazhenij v mnogoslojnoj sisteme pri reshenii zadach po sozdaniju vysokotemperaturnyh zharostojkih pokrytij dlja rabochih lopatok aviacionnyh turbin [Application of analytical model of determination of elastic stresses in multi-layer system at the solution of tasks on creation of high-temperature heat resisting coverings for working blades of aviation turbines] //Vestnik MGTU im. N.Je. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 26–37.
  7. Smirnov A.A., Budinovskij S.A. Analiz jevoljucii normal'nyh naprjazhenij v sisteme «splav–pokrytie» v oblasti temperatur do 1200°С [The analysis of evolution of normal stresses in splav-pokrytiye system in the field of temperatures to 1200°С] //Aviacionnye materialy i tehnologii. 2014. №2. S. 8–14.
  8. Budinovskij S.A., Matveev P.V., Smirnov A.A. Issledovanie zharostojkosti litejnyh zharoprochnyh nikelevyh splavov v oblasti temperatur 1000–1200°С [Research of heat resistance of cast heat resisting nickel alloys in the field of temperatures 1000–1200°C] //Aviacionnaja promyshlennost'. 2014. №2. S. 48–52.
  9. Budinovskij S.A., Mubojadzhjan S.A., Gajamov A.M., Stepanova S.V. Ionno-plazmennye zharostojkie pokrytija s kompozicionnym bar'ernym sloem dlja zashhity ot okislenija splava ZhS36-VI [Ion-plasma heat resisting coverings with composition barrier layer for protection against oxidation of alloy ZhS36-VI] //MiTOM. 2011. №1. S. 34–40.
  10. Mubojadzhjan S.A., Budinovskij S.A., Gajamov A.M., Smirnov A.A. Poluchenie keramicheskih teplozashhitnyh pokrytij dlja rabochih lopatok turbin aviacionnyh GTD magnetronnym metodom [Receiving ceramic heat-protective coatings for working blades of turbines of aviation GTD magnetronny method] //Aviacionnye materialy i tehnologii. 2012. №4. S. 3–8.
  11. Mubojadzhjan S.A., Budinovskij S.A., Gajamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytija i zharostojkie sloi dlja teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] //Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.
  12. Kablov E.N., Mubojadzhjan S.A. Zharostojkie i teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTD] //Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.
  13. Chubarov D.A., Matveev P.V. Novye keramicheskie materialy dlja teplozashhitnyh pokrytij rabochih lopatok GTD [New ceramic materials for heat-protective coverings of working blades of GTD] //Aviacionnye materialy i tehnologii. 2013. №4. S. 43–46.
  14. Budinovskij S.A., Mubojadzhjan S.A., Gajamov A.M. Sovremennoe sostojanie i osnovnye tendencii razvitija vysokotemperaturnyh teplozashhitnyh pokrytij dlja rabochih lopatok turbin aviacionnyh GTD [Current state and the main tendencies of development of high-temperature heat-protective coverings for working blades of turbines of aviation GTD] //Aviacionnaja promyshlennost'. 2008. №4. S. 33–37.
  15. Gajamov A.M., Budinovskij S.A., Mubojadzhjan S.A., Kos'min A.A. Vybor zharostojkogo pokrytija dlja zharoprochnogo nikelevogo renij-rutenijsoderzhashhego splava marki VZhM4 [Choice of heat resisting covering for heat resisting nickel reny -ruteniysoderzhashchy alloy of the VZhM4 brand] //Trudy VIAM. 2014. №1. St. 01 (viam-works.ru).
  16. Budinovskij S.A., Mubojadzhjan S.A., Gajamov A.M., Matveev P.V. Razrabotka ionno-plazmennyh zharostojkih metallicheskih sloev teplozashhitnyh pokrytij dlja ohlazhdaemyh rabochih lopatok turbin [Development of ion-plasma heat resisting metal layers of heat-protective coverings for cooled working blades of turbines] //MiTOM. 2013. №11. S. 16–21.
  17. Kos'min A.A., Budinovskij S.A., Mubojadzhjan S.A., Bulavinceva E.E. Zharostojkoe pokrytie dlja novogo perspektivnogo intermetallidnogo splava VIN3 [Heat resisting covering for new perspective intermetallidny alloy of VIN3] //Svarochnoe proizvodstvo. 2013. №6. S. 35–37.
  18. Matveev P.V., Budinovskij S.A., Mubojadzhjan S.A., Kos'min A.A. Zashhitnye zharostojkie pokrytija dlja splavov na osnove intermetallidov nikelja [Protective heat resisting coverings for alloys on the basis of nickel intermetallic compound] //Aviacionnye materialy i teh-nologii. 2013. №2. S. 12–15.
  19. Matveev P.V., Budinovskij S.A. Issledovanie svojstv zashhitnyh zharostojkih pokrytij dlja intermetallidnyh nikelevyh splavov tipa VKNA dlja rabochih temperatur do 1300°С [Research of properties of protective heat resisting coverings for intermetallidny nickel alloys of VKNA type for working temperatures to 1300°С] //Aviacionnye materialy i tehnologii. 2014. №3. S. 22–26.
  20. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Lucenko A.N. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Metally. 2007. №5. S. 23–34.
  21. Muboyadzhyan S.A., Kablov E.N. Vacuum plasma technique of protective coatings pro-duction of complex alloys //MiTOM. 1995. №2. S. 15–18.
  22. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Pomelov Ja.A. Ionno-plazmennye zash-hitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Konversija v mashinostroenii. 1999. №2. S. 42–47.