Heat resistant slurry coatings (review)

Kashin D.S., Dergacheva P.E., Stekhov P.A.
Kashin D.S., Dergacheva P.E., Stekhov P.A. Heat resistant slurry coatings (review) // Proceedings of VIAM. 2018. No. 5. DOI: 10.18577/2307-6046-2018-0-5-64-75. URL: https://test.viam.ru/en/journal/2018/5/8
Keywords
coatings, slurry method, enamels, heat resistance, corrosion resistance, aluminide coatings, diffusion coatings, nickel-based alloys, graphite.
Abstract

The slurry method is one of the most simple and economical methods of coating application. Thanks to it it is possible to apply coatings on large-sized products of complex shape. Slurry coatings are used to improve the heat resistance of various metallic, and also non-metallic materials. Slurry-resistant heat-resistant coatings applied to various groups of steels are based on Al, Al–Si, Cr–Al–Si, and also some other metals. It is shown that the aluminide coating at 650°C is operable for more than 40,000 h. Al–Si slurry coatings provide high protective properties at temperatures up to 450°C, as well as in contact with the Pb-Bi melt at 600°C. The Cr–Al–Si system protects steel from corrosion at elevated temperatures in corrosive environments. Coatings of SiO2–Al2O3–BaO and SiO2–Al2O3–B2O3 are used for deposition on iron-nickel alloys, reducing the oxidizability by 25–30 times at temperatures of 700°C. The system SiC–Si3N4–SiO2, is applied to sealing abradable materials of composition

Reference list
  1. Kablov E.N., Muboyadzhyan S.A. Heat-resistant coatings for the high-pressure turbine blades of promising GTEs // Russian metallurgy (Metally). 2012. No.1. P. 1–7.
  2. Kablov E.N., Muboyadzhyan S.A., Budinovskij S.A., Lutsenko A.N. Ionno-plazmennye zashchitnye pokrytiya dlya lopatok gazoturbinnykh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] // Metally. 2007. №5. S.23–34.
  3. Kablov E.N., Muboyadzhyan S.A. Zharostojkie i teplozashhitnye pokrytiya dlya lopatok turbiny vysokogo davleniya perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTE] // Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.
  4. Muboyadzhyan S.A., Budinovskij S.A., Gayamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytiya i zharostojkie sloi dlya teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] // Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.
  5. Muboyadzhyan S.A., Budinovskij S.A. Ionno-plazmennaya tehnologiya: perspektivnye protsessy, pokrytiya, oborudovanie [Ion-plasma technology: prospective processes, coatings, equipment] // Aviacionnye materialy i tehnologii. 2017. №S. S. 39–54. DOI: 10.18577/2071-9140-2017-0-S-39-54.
  6. Artemenko N.I., Simonov V.N., Vlasova D.V. Issledovanie protsessa osazhdeniya nitrida titana na ustanovke ionno-plazmennogo napyleniya MAP-3 [Research of the titanium nitride deposition process at the MAP-3 ion-plasma deposition unit] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2017. №12. St. 11. Available at: http://www.viam-works.ru (accessed: May 11, 2018). DOI: 10.18577/2307-6046-2017-0-12-11-11.
  7. Grashchenkov D.V., Solntsev S.S., Isaeva N.V. i dr. Emali i keramika [Enamels and ceramics] // Vse materialy. Entsiklopedicheskij spravochnik. 2012. №5. S. 35–42.
  8. Sposob vosstanovleniya vysokotemperaturnogo kremnijsoderzhashchego zashchitnogo pokrytiya na zharoprochnykh konstruktsionnykh materialakh: pat. 2437961 Ros. Federatsiya [Way of recovery of high-temperature siliceous protecting cover on heat resisting constructional materials: pat. 2437961 Rus. Federation]; zayavl. 29.07.10; opubl. 27.12.11.
  9. Kolovertnov D.V. Protsessy okisleniya steklokeramicheskikh kompozitsij na osnove borida tsirkoniya i kremnijsoderzhashchikh soedinenij: dis. ... kand. khim. nauk [Processes of oxidation of glassceramic compositions on the basis of boride of zirconium and siliceous connections: thesis, PhD (Chem.)]. SPb., 2012. 215 s.
  10. Bankovskaya I.B., Vasileva I.A., Kolovertnov D.V. Protsessy okisleniya kompozitsii kremnij-bor-borid tsirkoniya v intervale temperatur 1000–1300 °C [Processes of oxidation of composition zirconium silicon-boron-boride in the range of temperatures of 1000–1300 °C] // Fizika i khimiya stekla. 2012. T. 38. №3. S. 409–416.
  11. Plotnikova A.S. Zakonomernosti geterogennykh vzaimodejstvij pri sinteze reaktsionno-svyazannykh zashchitnykh pokrytij dlya uglerodnykh materialov [Patterns of heterogeneous interactions at synthesis of the reactionary and connected protecting covers for carbon materials] // I Mezhdistsiplinarnaya shkola-seminar «Khimiya neorganicheskikh materialov i nanomaterialov»: sb. tez. dokl. M., 2006. S. 28–31.
  12. Astapov A.N. Razrabotka vysokotemperaturnykh zashchitnykh pokrytij na uglerodsoderzhashchie kompozitsionnye materialy primenitelno k osoboteplonagruzhennym elementam konstruktsij aviakosmicheskoj i raketnoj tekhniki: dis. ...kand. tekhn. nauk [Development of high-temperature protecting covers on carbon-containing composite materials with reference to especially heat loaded elements of designs aerospace and rocketry: thesis, PhD (Tech.)]. M., 2011. 207 s.
  13. Terenteva V.S., Zhestkov B.E. Mnogofunktsionalnye vysokotemperaturnye pokrytiya D5 MAI i M1 MAI [Multifunction high temperature coatings Д5 of MAI and М1 MAI] // Khimicheskaya fizika. 2009. T. 28. №5. S. 64–70.
  14. Gildebrandt E.M., Vershinina E.P., Frizorger V.K. Zashchita poverkhnosti anoda alyuminievogo elektrolizera ot okisleniya [Surface protection of the anode of aluminum reduction cell from oxidation] // Journal of Siberian Federal University. Engineering & Technologies. 2010. №3. S. 272–283.
  15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
  16. Golubeva O.V., Markov V.G., Yakovlev V.A., Chikiryaka A.V. Metod povysheniya soprotivleniya okisleniyu v teplonositele svinets–vismut [Method of increase of resistance to oxidation in the heat-carrier lead-bismuth] // Voprosy materialovedeniya. 2008. №4 (56). S. 106–115.
  17. Galoyan A.G., Muboyadzhyan S.A., Egorova L.P., Bulavinceva E.E. Korrozionnostojkoe pokrytie dlya zashhity detalej GTD iz vysokoprochnyh konstrukcionnyh martensitostareyushhih stalej na rabochie temperatury do 450°C [Corrosion-resistant coating for protection of GTE details made of high-strength maraging constructional steel with operating temperature up to 450°C] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №6. St. 03. Available at: http://www.viam-works.ru (accessed: May 11, 2018). DOI: 10.18577/2307-6046-2014-0-6-3-3.
  18. Agüero A., Muelas R., Pastor A., Osgerby S. Long exposure steam oxidation testing and mechanical properties of slurry aluminide coatings for steam turbine components // Surface & Coatings Technology. 2005. No. 200. P. 1219–1224.
  19. Agüero A., Muelas R., Gutierrez M., Van Vulpen R., Osgerby S., Banks J.P. Cyclic oxidation and mechanical behaviour of slurry aluminide coatings for steam turbine components // Surface & Coatings Technology. 2007. No. 201. P. 6253–6260.
  20. Protective system for high temperature metalalloy products: pat. US 6682780 B2; publ. 27.01.04.
  21. Solntsev S.St., Shvagireva V.V., Isaeva N.V., Soloveva G.A. Mnogocelevoe stekloemalevoe pokrytie dlya zashhity lityh fasonnyh detalej gazoturbinnyh dvigatelej [Multipurpose glass-enamel coating for protection of cast parts of gas turbine engines] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №3. St. 04. Available at: http://www.viam-works.ru (accessed: May 11, 2018). DOI: 10.18577/2307-6046-2014-0-3-4-4.
  22. Rozenenkova V.A., Solntsev St.S., Mironova N.A. Tonkoplenochnye pokrytiya dlya uplotnitelnykh istiraemykh materialov na osnove diskretnykh volokon dlya protochnogo trakta GTD [Thin-film coatings for discrete fibers based sealing abraded materials of the wheel space gas turbine engine path] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2013. №5. St. 03. Available at: http://www.viam-works.ru (accessed: May 11, 2018).
  23. Denisova V. S., Solov'eva G. A., Orlova L.A. Sintez resursnykh zharostojkikh emalevykh pokrytij na osnove stekol barijalyumosilikatnoj sistemy dlya nikelevykh splavov [Synthesis of resource heat resisting enamel coatings on the basis of glasses of barium silica-alumina system for nickel alloys] // Uspekhi v khimii i khimicheskoj tekhnologii. 2014. T. XXVIII. №8. S 39–42.
  24. Pugacheva N.B. Sovremennye tendentsii razvitiya zharostojkikh pokrytij na osnove alyuminidov zheleza [Current trends of development of heat resisting coverings on the basis of iron aluminides] // Diagnostics, Resource and Mechanics of materials and structures. 2015. №3. S 51–82.
  25. Slurry compositions for diffusion coatings: pat. 6110262 US; publ. 29.08.00.
  26. Denisova V.S., Soloveva G.A. Zharostojkoe steklokeramicheskoe pokrytie zhdya zashchity detalej kamer sgoraniya gazoturbinnykh dvigatelej [Heat-resistant glass-ceramic coating for protection of gas turbines’ combustion chambers parts] // Aviacionnye materialy i tehnologii. 2016. №4 (45). S. 18–22. DOI: 10.18577/2071-9140-2016-0-4-18-22.
  27. Solntsev S.S. Vysokotemperaturnye kompozitsionnye materialy i pokrytiya na osnove stekla i keramiki dlya aviakosmicheskoj tekhniki [High-temperature composite materials and coverings on the basis of glass and ceramics for aerospace equipment] // Rossijskij khimicheskij zhurnal. 2010. №1. S. 25–33.
  28. Achimov A.A., Tolmachev I.M., Udovichenko S.YU. Issledovanie zharostojkogo diffuzionnogo pokrytiya na lopatkakh gazoturbinnykh dvigatelej iz zharoprochnogo nikelevogo splava [Research of heat resisting diffusion coating on blades of gas turbine engines from heat resisting nickel alloy] // Vestnik Tyumenskogo gosudarstvennogo universiteta. 2014. №7. S. 105–111.
  29. Sposob naneseniya pokrytiya: pat. 2214475 Ros. Federatsiya [Coating application method: pat. 2214475 Rus. Federation]; zayavl. 27. 11.01; opubl. 20.10.03.
  30. Karasik T.L. Vliyanie oksidov shchelochnozemelnykh metallov na svojstva zharostojkikh pokrytij [Influence of oxides of alkaline earth metals on properties of heat resisting coverings] // Zbіrnik naukovikh prats PAT «Ukrndі vognetrivіv іm. A. S. Berezhnogo». 2013. №113. S. 240–245.