Obtaining of costs from VAL20 alloy by optimization the design of elements of JSC «Tupolev»

Goncharenko E.S., Alyabev I.P., Trapeznikov A.V., Ogorodov D.V.
UDC
669.715
DOI
10.18577/2307-6046-2014-0-8-1-1
Article PDF (Russian) (740.94 KB)
How to cite
Goncharenko E.S., Alyabev I.P., Trapeznikov A.V., Ogorodov D.V. Obtaining of costs from VAL20 alloy by optimization the design of elements of JSC «Tupolev» // Proceedings of VIAM. 2014. No. 8. DOI: 10.18577/2307-6046-2014-0-8-1-1. URL: https://test.viam.ru/en/journal/2014/8/1
Abstract

Major aluminum cast products are made by green sand casting that requires almost 100% machining. Improving of efficiency, manufacturability and quality of foundry air-craft industry can be achieved at the expense of the application of modern information technologies at the stage of design and technological preparation of production. In the article the calculation of the 3D-models of steering parts for manufacturing of shaped castings from modern high-strength alloy VAL20. 3D print of molds and models for making castings with optimal design, high size precision and minimum machining allow considerably reduce time of castings production. Economic efficiency of this casting method is shown on example of specific steering part made from VAL20 alloy compared with same part made from serial AL9-1 alloy.

Reference list
  1. Kablov E.N. Osnovnye itogi i napravlenija razvitija materialov dlja perspektivnoj aviacionnoj tehniki [Main outcomes and directions of development of materials for advanced aircraft] /V sb. 75 let. Aviacionnye materialy. Izbrannye trudy «VI-AM» 1932–2007: Jubilejnyj nauch.-tehnich. sb. M. VIAM. 2007. S. 20–26.
  2. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technologies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
  3. Vysokoprochnyj splav na osnove aljuminija i sposob poluchenija izdelija iz nego [High strength aluminum-based alloy and method of producing thereof]: pat. 2443793 Ros. Federacija; opubl. 08.10.2010.
  4. Kornysheva I.S., Volkova E.F., Goncharenko E.S., Muhina I.Ju. Perspektivy primenenija magnievyh i litejnyh aljuminievyh splavov [Prospects of application of magnesium and aluminum alloy casting] //Aviacionnye materialy i tehnologii. 2012. №S. S. 212–222.
  5. Antipov V.V., Senatorova O.G., Tkachenko E.A., Vahromov R.O. Aljuminievye deformiruemye splavy [Aluminium wrought alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 167–182.
  6. Stepanov A.V., Kosarina E.I., Savvina N.A., Usachev V.E. Makro- i mikroporistost' v splavah na osnove aljuminija i nikelja, obnaruzhenie ee rentgenoskopicheskimi metodami nerazrushajushhego kontrolja [Macro-and micro-porosity in alloys based on aluminum and nickel, her discovery of X-ray non-destructive testing] //Aviacionnye materialy i tehnologii. 2012. №S. S. 423–430.
  7. Goncharenko E.S., Kornysheva I.S. Litejnyj aljuminievyj splav AL4MS dlja agregatnogo lit'ja [Foundry aluminum alloy casting for an aggregate AL4MS] //Tehnologija legkih splavov. 2009. №3. S. 99–101.
  8. Goncharenko E.S., Trapeznikov A.V., Ogorodov D.V. Litejnye aljuminievye splavy (k 100-letiju so dnja rozhdenija M.B. Al'tmana) [Foundry aluminum alloy casting for an aggregate AL4MS] //Trudy VIAM. 2014. №4. St. 02 (viam-works.ru).
  9. Goncharenko E.S., Kornysheva I.S. Aviacionnye otlivki, poluchennye lit'em po gazificiruemym modeljam [Aviation casting obtained by casting on gasified models] //Litejnoe proizvodstvo. 2011. №6. S. 21–23.
  10. Aljab'ev I.P. Proizvodstvo izdelij iz metalla v tverdozhidkom sostojanii [Manufacture of metal in the solid-liquid state] /V sb. tezisov dokladov konf. «Magnievye i litejnye aljuminievye splavy (novye materialy i tehnologii)». M.: VIAM. 2011. (CD-disk).
  11. Levkina O.Ju. Primenenie informacionnyh tehnologij v organizacii konstruktorsko-tehnologicheskoj podgotovki litejnogo proizvodstva aviastroitel'nogo predprijatija [Application of information technology in the organization design and technological preparation of foundry aircraft manufacturer] //Izvestija vysshih uchebnyh zavedenij. Povolzhskij region. Tehnicheskie nauki. 2013. №1 (25). S. 115–122.
  12. Goncharenko E.S., Kornysheva I.S. Perspektivy primenenija otlivok iz aljuminievyh splavov [Prospects of application of aluminum alloy castings] //Litejnoe proizvodstvo. 2012. №1. S. 21–23.
  13. Goncharenko E.S., Kornysheva I.S. Otlivki iz aljuminievyh splavov. Issledovanija, materialy, tehnologii [Casting of aluminum alloys. Research, materials, technology] //Litejnoe proizvodstvo. 2013. №2. S. 2–4.
  14. Dujunova V.A., Goncharenko E.S., Muhina I.Ju., Uridija Z.P., Volkova E.F. Nauchnoe nasledie akademika I.N. Fridljandera. Sovremennye issledovanija magnievyh i litejnyh aljuminievyh splavov [Scientific Heritage of Academician I.N. Friedlander. Modern studies of magnesium and aluminum alloy casting] //Cvetnye metally. 2013. №9. S. 71–78.
  15. Chirkov E.F. Temp razuprochnenija pri nagrevah – kriterij ocenki zharoprochnosti konstrukcionnyh splavov sistem Al–Cu–Mg i Al–Cu [Temp softening when heated – evaluation criterion of heat resistance of structural alloys systems Al–Cu–Mg and
  16. Al–Cu] //Aviacionnye materialy i tehnolo-gii. 2013. №S2. S. 11–19.
  17. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemel'nye jelementy – materialy sovremennyh i vysokih tehnologij budushhego [Rare metals and rare earth elements – modern materials and high-tech future] //Trudy VIAM. 2013. №2. St. 01 (viam-works.ru).