Automation of the technological process of single-crystal castings of superalloys on UVNK type installations
The article deals with the principle of directional solidification, the main parameters of the process having decisive influence on the morphological features of the structure of the emerging casting. The installations of directional solidification used in aircraft factories are considered. The reasons of the necessity of complete automation of the technological process in foundry are explained. The principle of automation of the technological process of single-crystal casting on units UVNK-type simplifying work of operator and ensuring the reproducibility of the process, in which the «human factor» in the foundry industry would be minimized is shown. Work is executed within implementation of the complex scientific direction 9.5. «The directional solidification (with variable controlled gradient) of superalloys» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)
- Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.
- Kablov E.N., Tolorajya V.N., Demonis I.M., Orehov N.G. Napravlennaya kristallizaciya zharoprochnyh nikelevyh splavov [The directed crystallization of heat resisting nickel alloys] // Tehnologiya legkih splavov. 2007. №2. S. 60–70.
- Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
- Kablov E.N., Tolorajya V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii litya monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTE and GTU] // Aviacionnye materialy i tehnologii. 2012. №S. S. 105–117.
- Kablov E.N., Gerasimov V.V., Visik E.M., Demonis I.M. Rol napravlennoj kristallizatsii v resursosberegayushchej tehnologii proizvodstva detalej GTD [Role of the directed crystallization in the resource-saving production technology of details of GTE] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №3. St. 01. Available at: http://www.viam-works.ru (accessed: July 06, 2015).
- Gerasimov V.V., Visik E.M., Nikitin V.A., Zernova M.G. Opyt osvoeniya tehnologii litya sektorov soplovyh lopatok s monokristallicheskoj strukturoj iz splava VKNA-4U [Experience of development of casting technology of sectors of nozzle blades with single-crystal structure from alloy VKNA-4U] // Aviacionnye materialy i tehnologii. 2012. №4. S. 13–18.
- Gerasimov V.V., Kolyadov E.V. Tehnicheskie harakteristiki i tehnologicheskie vozmozhnosti ustanovok UVNK-9A i VIP-NK dlya polucheniya monokristallicheskih otlivok iz zharoprochnyh splavov [Technical characteristics and technological capabilities of the UVNK-9A installations and VIP-Oil Company for receiving single-crystal otlivka from hot strength alloys] // Litejshhik Rossii. 2012. №11. S. 33–38.
- Gerasimov V.V., Visik E.M. Tehnologicheskij aspekty lit'ya detalej goryachego trakta GTD iz intermetallidnyh nikelevyh splavov tipa VKNA s monokristallicheskoj strukturoj [Technological aspects of molding of details of hot path of GTD from intermetallidny nickel alloys of VKNA type with single-crystal structure] // Litejshhik Rossii. 2012. №2. S. 19–23.
- Bondarenko Yu.A., Echin A.B., Surova V.A., Narskij A.R. Vliyanie uslovij napravlennoj kristallizacii na strukturu detalej tipa lopatki GTD [Influence of conditions of the directed crystallization on structure of details like GTD blade] // Litejnoe proizvodstvo. 2012. №7. S. 14–16.
- Bondarenko Yu.A., Bazyleva O.A., Echin A.B., Surova V.A., Narskij A.R. Vysokogradientnaya napravlennaya kristallizaciya detalej iz splava VKNA-1V [Высокоградиентная направленная кристаллизация деталей из сплава ВКНА-1В] // Litejnoe proizvodstvo. 2012. №6. S. 12–16.
- Bondarenko Yu.A., Echin A.B., Surova V.A., Narskij A.R. O napravlennoj kristallizacii zharoprochnyh splavov s ispolzovaniem ohladitelya [About the directed crystallization of hot strength alloys with cooler use] // Litejnoe proizvodstvo. 2011. №5. S. 36–39.
- Kolyadov E.V., Gerasimov V.V. Vliyanie privedennogo razmera otlivki na osevoj gradient temperatury i makrostrukturu otlivok pri napravlennoj kristallizacii na ustanovke UVNK-15 [The influence of the reduced size of the casting on the axial temperature gradient and the macrostructure of casting for directional solidification at the facility UVNK-15] // Aviacionnye materialy i tehnologii. 2014. №3. S. 3–9.
- Kolyadov E.V., Gerasimov V.V., Visik E.M. O specificheskih defektah otlivok posle napravlennoj kristallizacii [About specific defects of otlivka after the directed crystallization] // Litejnoe proizvodstvo. 2015. №7. S. 11–13.
- Kolyadov E.V., Gerasimov V.V., Visik E.M. Vliyanie osevogo i radialnogo gradientov temperatury na fronte kristallizacii na makro- i mikrostrukturu splava ZhS32 [Influence of axial and radial temperature gradients at the front crystallization on macro- and microstructure of alloy ZhS32] // Litejnoe proizvodstvo. 2014. №6. S. 28–31.
- Bondarenko Yu.A., Kablov E.N. Napravlennaya kristallizaciya zharoprochnyh splavov s povyshennym temperaturnym gradientom [The directed crystallization of hot strength alloys with the raised temperature gradient] // MiTOM. 2002. №7. S. 20–23.
- Kablov E.N., Spivakov D.D., Gric V.V., Demonis I.M., Gerasimov V.V. Kompyuternaya sistema upravleniya tehnologicheskimi processami vyplavki splavov i litya monokristallicheskih lopatok GTD [Computer control system for technological smelting processes of alloys and molding of single-crystal blades of GTD] / V sb. Aviacionnye materialy i tehnologii. M.: VIAM, 2004. Vyp. «Vysokorenievye zharoprochnye splavy, tehnologiya i oborudovanie dlya proizvodstva splavov i lit'ya monokristallicheskih turbinnyh lopatok». S. 132–137.
