Single-polymer composites – classification, synthesis, mechanical properties and application (review)

Sevastyanov D.V., Doriomedov M.S., Daskovskiy M.I., Skripachyov S.Yu.
Sevastyanov D.V., Doriomedov M.S., Daskovskiy M.I., Skripachyov S.Yu. Single-polymer composites – classification, synthesis, mechanical properties and application (review) // Proceedings of VIAM. 2017. No. 4. DOI: 10.18577/2307-6046-2017-0-4-12-12. URL: https://test.viam.ru/en/journal/2017/4/12
Keywords
single-polymer composites, synthesis, mechanical properties, application.
Abstract

Single-polymer composites (i.e. polymer-polymer composites in which both the matrix and reinforcement are of the same thermoplastic polymer) were surveyed. Methods for the preparation of such composites were presented. Analysis of mechanical properties for single-polymer composites as compared to conventional glass fiber-reinforced polymer composites was performed. Prospects for application of single-polymer composites in various industrial fields were discussed.

Reference list
  1. Oliveux G., Dandy L.O., Leeke G.A. Current status of recycling of fibre reinforced polymers: Review of technologies, reuse and resulting properties // Progress in Materials Science. 2015. Vol. 72. P. 61–99.
  2. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.
  3. Petrov A.V., Doriomedov M.S., Skripachev S.Yu. Tehnologii utilizacii polimernyh kompozicionnyh materialov (obzor) [Recycling technologies of polymer composite materials (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №8. St. 09. Available at: http://viam-works.ru (accessed: March 2, 2017). DOI: 10.18577/2307-6046-2015-0-8-9-9.
  4. Daskovskij M.I., Doriomedov M.S., Skripachev S.Yu. Sistematizaciya bazisnyh faktorov, prepyatstvuyushhih vnedreniyu polimernyh kompozicionnyh materialov v Rossii (obzor) [Underlying factors preventing the introduction of polymer composite materials in Russia (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №5 St. 06. Available at: http://www.viam-works.ru (accessed: March 2, 2017). DOI: 10.18577/2307-6046-2016-0-5-6-6.
  5. Doriomedov M.S., Petrov A.V., Daskovskiy M.I., Skripachev S.Yu. Pererabotka armiruyushchikh napolniteley pri utilizatsii izdeliy iz PKM [Processing of reinforcing fillers at utilization of products from PCM] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №8. St. 12. Available at: http://www.viam-works.ru (accessed: March 2, 2017). DOI: 10.18577/2307-6046-2016-0-8-12-12.
  6. Petrov A.V., Doriomedov M.S., Skripachev S.Yu. Zarubezhnyj opyt razvitiya proizvodstva izdelij s ispolzovaniem vtorichno pererabotannyh polimernyh kompozicionnyh materialov (obzor) [Foreign experience of manufacturing products using recycled polymer composites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №12. St. 12. Available at: http://www.viam-works.ru (accessed: March 2, 2017). DOI: 10.18577/2307-6046-2015-0-12-12-12.
  7. Fakirov S. Nano- and microfibrillar single-polymer composites: a review // Macromolecular Materials and Engineering. 2013. Vol. 298. P. 9–32.
  8. Synthetic polymer-polymer composites / ed. by D. Bhattacharyya, S. Fakirov. Munich: Hanser Publishers, 2012. 819 p.
  9. Karger-Kocsis J., Barany T. Single-polymer composites (SPCs): Status and future trends // Composite Science and Technology. 2014. Vol. 92. P. 77–94.
  10. Karger-Kocsis J., Siengchin S. Single-polymer composites: Concepts, realization and outlook: Review // KMUTNB: IJAST. 2014. Vol. 7. No. 1. P. 1–9.
  11. Capiati N.J., Porter R.S. The concept of one polymer composites modelled with high-density polyethylene // Journal of Materials Science. 1975. Vol. 10. No. 10. P. 1671–1677.
  12. Smirnov F.S. Struktura i svojstva samoarmirovannogo kompozita na osnove orientirovannyh plenok SVMPE [Structure and properties of the self-reinforced composite on the basis of oriented films SVMPE] // Tez. konf. «70-e dni nauki studentov NITU «MISiS». M., 2015.
  13. Polimernye smesi [Polymeric mixes]. SPb: NOT, 2009. Tom II: Funkcionalnye svojstva / pod red. D.R. Pola, K.B. Baknella; per. s angl. pod red. V.N. Kulezneva. 606 s.
  14. Available at: http://www.polymerbranch.com/gloss.html (accessed: March 1, 2017).
  15. Kosenko N.F., Filatova N.V., Sabanashvili M.G. Samoarmirovannyj kompozicionnyj material na osnove mehanoaktivirovannogo gipsa [The self-reinforced composite material on the basis of mechanic activated gypsum] // Sb. tez. dokl. IX Vseros. nauch. konf. «Keramika i kompozicionnye materialy» (23–26 maya 2016 goda). Syktyvkar, 2016. S. 105–108.
  16. Mihajlin Yu.A. Konstrukcionnye polimernye kompozicionnye materialy. 2-e izd. [Constructional polymeric composite materials. 2nd ed.]. SPb.: NOT, 2010. 822 s.
  17. Shibaev V.P. Zhidkokristallicheskie polimery – proshloe, nastoyashhee i budushhee [Liquid crystal polymers – the past, the present and the future] // Vysokomolekulyarnye soedineniya. 2009. T. 51. №11. S. 1863–1929.
  18. Polymeric Materials: pat. 6277773 B1 USA; publ. 21.08.01.
  19. Ward I.M. Developments in oriented polymers, 1970–2004 // Plastics, Rubber and Composites: Macromolecular Engineering. 2004. Vol. 33. No. 5. P. 189–194.
  20. Matabola K.P., De Vries A.R., Moolman F.S., Luyt A.S. Single polymer composites: a review // Journal of Materials Science. 2009. Vol. 44. No. 23. P. 6213–6222.
  21. Abraham T.N., Siengchin S., Karger-Kocsis J. Dynamic mechanical thermal analysis of all-PP composites based on β and α polymorphic forms // Journal of Materials Science. 2008. Vol. 43. No. 10. P. 3697–3703.
  22. Alcock B., Cabrera N.O., Barkoula N.-M., Loos J., Peijs T. The mechanical properties of unidirectional all-polypropylene composites // Composites: Part A. 2006. Vol. 37. P. 716–726.
  23. Alcock B., Cabrera N.O., Barkoula N.-M., Spoelstra A.B., Loos J., Peijs T. The mechanical properties of woven tape all-propylene composites // Composites: Part A. 2007. Vol. 38. No. 1. P. 147–161.
  24. Liu Q., Li H., Yan S. Structure and properties of β-polypropylene reinforced by polypropylene fiber and polyamide fiber // Chinese Journal of Polymer Science. 2014. Vol. 32. No. 4. P. 509–518.
  25. Dai P., Zhang W., Pan Y. et al. Processing of single polymer composites with undercooled polymer melt // Composites: Part B. 2011. Vol. 42. No. 5. P. 1144–1150.
  26. Barany T., Karger-Kocsis J., Czigany T. Development and characterization of self-reinforced poly(propylene) composites: carded mat reinforcement // Polymers for Advanced Technologies. 2006. Vol. 17. No. 9–10. P. 818–824.
  27. Alcock B., Cabrera N.O., Barkoula N.-M., Peijs T. Low velocity impact performance of recyclable all-polypropylene composites // Composite Science and Technology. 2006. Vol. 66. P. 1724–1737.
  28. Hine P.J., Ward I.M. Hot compaction of woven poly(ethylene terephthalate) multifilaments // Journal of Applied Polymer Science. 2004. Vol. 91. No. 4. P. 2223–2233.
  29. Schneider C., Kazemahvazi S., Akermo M., Zenkert D. Compression and tensile properties of self-reinforced poly(ethylene terephthalate)-composites // Polymer Testing. 2013. Vol. 32. No. 2. P. 221–230.
  30. Rasburn J., Hine P.J., Ward I.M. et al. The hot compaction of polyethylene terephthalate // Journal of Materials Science. 1995. Vol. 30. No. 3. P. 615–622.
  31. Rojanapitayakorn P., Mather P.T., Goldberg A.J., Weiss R.A. Optically transparent self-reinforced poly(ethylene terephthalate) composites: molecular orientation and mechanical properties // Polymer. 2005. Vol. 46. No. 3. P. 761–773.
  32. Yao D., Li R., Nagarajan P. Single-polymer composites based on slowly crystallizing polymers // Polymer Engineering and Science. 2006. Vol. 46. No. 9. P. 1223–1230.
  33. Duhovic M., Bhattacharyya D., Fakirov S. Nanofibrillar single polymer composites of poly(ethylene terephthalate) // Macromolecular Materials and Engineering. 2010. Vol. 295. No. 2. P. 95–99.
  34. Fakirov S., Duhovic M., Maitrot P., Bhattacharyya D. From PET nanofibrils to nanofibrillar single-polymer composites // Macromolecular Materials and Engineering. 2010. Vol. 296. No. 6. P. 515–518.
  35. Kolesov I.S., Radusch H.-J. Multiple shape-memory behavior and thermal-mechanical properties of peroxide cross-linked blends of linear and short-chain branched polyethylenes // eXPRESS Polymer Letters. 2008. Vol. 2. No. 7. P. 461–473.
  36. Gucma M., Bryll K. et al. Technology of single polymer polyester composites and proposals for their recycling // Scientific Journals of the Maritime University of Szczecin. 2015. Vol. 44. P. 14–18.
  37. Cabrera N.O., Alcock B., Peijs T. Design and manufacture of all-PP sandwich panels based on co-extruded polypropylene tapes // Composites: Part B. 2008. Vol. 39. P. 1183–1195.
  38. Bocz K., Barany T., Tody A. et al. Self-extinguishing polypropylene with a mass fraction of 9% intumescent additive – A new physical way for enhancing the fire retardant efficiency // Polymer Degradation and Stability. 2013. Vol. 98. No. 1. P. 79–86.
  39. Li R., Yao D. Preparation of single poly(lactic acid) composites // Journal of Applied Polymer Science. 2008. Vol. 107. No. 5. P. 2909–2916.
  40. Jia W., Gong R.H., Hogg P.J. Poly(lactic acid) fibre reinforced biodegradable composites // Composites: Part B. 2014. Vol. 62. P. 104–112.
  41. Gao C., Meng L., Yu L. et al. Preparation and characterization of uniaxial poly(lactic acid)-based self-reinforced composites // Composite Science and Technology. 2015. Vol. 117. P. 392–397.
  42. Dorigato A., Pegoretti A. Biodegradable single-polymer composites from polyvinyl alcohol // Colloid and Polymer Science. 2012. Vol. 290. No. 4. P. 359–370.
  43. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.