Polishing and grinding – effective methods to improve the «silver resistance» and optical characteristics of plexiglas in the manufacture and extension of aviation glazing in operation (review)

Sentiourin E.G., Mekalina I.V., Aizatulina M.K., Orlova I.V.
Sentiourin E.G., Mekalina I.V., Aizatulina M.K., Orlova I.V. Polishing and grinding – effective methods to improve the «silver resistance» and optical characteristics of plexiglas in the manufacture and extension of aviation glazing in operation (review) // Proceedings of VIAM. 2018. No. 10. DOI: 10.18577/2307-6046-2018-0-10-45-52. URL: https://test.viam.ru/en/journal/2018/10/6
Keywords
plexiglas, acrylates, service life, reliability, grinding, polishing, orientation, internal stresses, linear structure, partially cross-linked structure, operation, glazing.
Abstract

Oriented acrylate organic glass is currently the main glazing materials of most domestic aircraft and helicopters, occupying from 90 to 100% of the total glazing area. Physico-mechanical and optical characteristics of oriented рlexiglas provide high reliability and service life of aviation glazing up to 10 years and more. However the need for continuous improvement and complication of operating conditions of aircraft require glazing to increase the life of the airframe (more than 20–30 years). The solution to this problem is achieved by the introduction of technologies for grinding and polishing of organic glasses in the process of their manufacture, processing, operation and repair to remove surface defects of varying complexity with the help of polishing and grinding pastes developed and manufactured by FSUE «VIAM».

Reference list
  1. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
  2. Kablov E.N. Materialy i khimicheskie tekhnologii dlya aviatsionnoy tekhniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossiyskoy akademii nauk. 2012. T. 82. №6. S. 520–530.
  3. Istoriya aviacionnogo materialovedeniya: VIAM – 75 let poiska, tvorchestva, otkrytij / pod obshh. red. E.N. Kablova[History of aviation materials science: VIAM – 75 years of search, creativity, opening / gen. ed. by E.N. Kablov]. M.: Nauka, 2007. 343 s.
  4. Sentyurin E.G., Mekalina I.V., Ajzatulina M.K., Isaenkova Yu.A. Istoriya sozdaniya materialov samoletnogo ostekleniya i polimernyh materialov so spetsialnymi svojstvami (k 75-letiyu laboratorii polimernyh materialov so spetsialnymi svojstvami) [The history of aircraft materials of glass and polymer materials with special properties (To the 75th anniversary Laboratory of polymer materials with special properties)] // Aviacionnye materialy i tehnologii. 2017. №3 (48). S. 81–86. DOI: 10.18577/2071-9140-2017-0-3-81-86.
  5. Sposob formovaniya izdelij iz organicheskogo stekla: pat. 203804 Ros. Federatsiya [Way of formation of products from organic glass: pat. 203804 Rus. Federation]; zayavl. 19.12.00; opubl. 10.05.03.
  6. Gudimov M.M. Treshchiny serebra na organicheskom stekle [Silver cracks on organic glass]. M.: TSIPKKAP, 1997. 260 s.
  7. Pavlyuk B.F. Osnovnye napravleniya v oblasti razrabotki polimernyh funktsionalnyh materialov [The main directions in the field of development of polymeric functional materials] // Aviacionnye materialy i tehnologii. 2017. №S. S. 388–392. DOI: 10.18577/2071-9140-2017-0-S-388-392.
  8. Sentyurin E.G., Bogatov V.A. Aviatsionnye organicheskie stekla. Problemy i perspektiva [Aviation organic glasses. Problems and perspective] // Aviacionnye materialy i tehnologii. M.: VIAM, 2004. Vyp. 3. S. 3–6.
  9. Raskutin A.E. Rossiiskie polimernye kompozitsionnye materialy novogo pokoleniia, ikh osvoenie i vnedrenie v perspektivnykh razrabatyvaemykh konstruktsiiakh [Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions] // Aviacionnye materialy i tehnologii. 2017. №S. S. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
  10. Lutsenko A.N., Odintsev I.N., Grinevich A.V. i dr. Issledovanie protsessa deformatsii materiala optiko-korrelyatsionnymi metodami [Study of material deformation by optical-correlation methods] // Aviacionnye materialy i tehnologii. 2014. №S4. S. 70–86. DOI: 10.18577/2071-9140-2014-0-s4-70-86.
  11. Marek D., Tomka M. Akrilovye polimery [Acrylic polymers]. M.: Himiya. 1966. 320 s.
  12. Polirovalnaya pasta: pat. 2200179 Ros. Federatsiya [Polymeric paste: pat. 2200179 Rus. Federation]. zayavl. 19.01.01; opubl. 10.03.03.
  13. Yakovlev N.O. Issledovanie i opisanie relaksacionnogo povedeniya polimernyh materialov (obzor) [Study and description of relaxation behavior of polymers (review)] // Aviacionnye materialy i tehnologii. 2014. №S4. S. 50–54. DOI: 10.18577/2071-9140-2014-0-s4-50-54.
  14. Akolzin S.V., Frolkov A.I. Vosstanovlenie rabotosposobnosti teplostojkogo aviatsionnogo ostekleniya pri remonte i v ekspluatatsii [Recovery of operability of heatresistant aviation glazing at repair and in operation] // Aviatsionnaya promyshlennost. 2014. №1. S. 41–44.
  15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.