Accelerated and cyclic corrosion tests of aviation materials

Kurs M.G., Kutyrev A.E., Kirichok P.F., Fomina M.A.
Kurs M.G., Kutyrev A.E., Kirichok P.F., Fomina M.A. Accelerated and cyclic corrosion tests of aviation materials // Proceedings of VIAM. 2019. No. 10. DOI: 10.18577/2307-6046-2019-0-10-61-75. URL: https://test.viam.ru/en/journal/2019/10/6
Keywords
corrosion, aluminum alloys, full-scale corrosion testing, accelerated testing, cyclic testing.
Abstract

The paper presents the results of a study of the dynamics of the development of corrosion damage to aluminum alloy and carbon steel during accelerated tests in a salt fog chamber and cyclic corrosion tests in comparison with data obtained during full-scale exposure of samples in a moderately warm climate. Comparison of the results obtained in terms of mass loss, depth of intergranular and pitting corrosion, changes in the sample thickness, as well as the width of propagation of corrosion from the notch for steel samples with a paint and varnish coating was carried out.

Reference list
  1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Stra-tegic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
  2. Kablov E.N., Startsev O.V., Medvedev I.M. Obzor zarubezhnogo opyta issledovanij korrozii i sredstv zashhity ot korrozii [Review of international experience on corrosion and corrosion protection] // Aviacionnye materialy i tehnologii. 2015. №2 (35). S. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.
  3. Kablov E.N. Klyuchevaya problema – materialy [The key problem is materials] // Tendentsii i oriyentiry innovatsionnogo razvitiya Rossii. M.: VIAM, 2015. S. 458–464.
  4. Antipov V.V. Strategiya razvitiya titanovyh, magnievyh, berillievyh i alyuminievyh splavov [Strategy of development of titanium, magnesium, beryllium and aluminum alloys] // Avi-acionnye materialy i tehnologii. 2012. №S. S. 157–167.
  5. Chesnokov D.V., Antipov V.V., Kulyushina N.V. Metod uskorennyh laboratornyh ispytanij alyuminievyh splavov s celyu prognozirovaniya ih korrozionnoj stojkosti v usloviyah morskoj atmosfery [The method of accelerated laboratory tests of aluminum alloys for determination of their corrosion resistance in conditions of the sea atmosphere] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №5 (41). St. 10. Available at: http://www.viam-works.ru (accessed: June 18, 2019). DOI: 10.18577/2307-6046-2016-0-5-10-10.
  6. Kutyrev A.E., Fomina M.A., Chesnokov D.V. Modelirovaniye vozdeystviya ispytatelnykh faktorov na korroziyu metallicheskikh materialov pri ispytanii na agressivnoye vozdeystviye komponentov promyshlennoy atmosfery v kamere solevogo tumana [The method of accelerated laboratory testing of aluminum alloys in order to predict their corrosion resistance in a marine atmosphere] // Materialovedeniye. 2015. №3. S. 7–15.
  7. Erasov V.S., Nuzhnyj G.A., Grinevich A.V., Terehin A.L. Treshhinostojkost aviacionnyh materialov v processe ispytaniya na ustalost [Crack growth resistance of aviation materials in fatigue testing] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №10. St. 06. Available at: http://www.viam-works.ru (accessed: June 18, 2019).
  8. GOST 9.913–90. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Alyuminiy, magniy i ikh splavy. Metody uskorennykh korrozionnykh ispytaniy [State Standard 9.913–90. Unified system of corrosion and ageing protection (USCAP). Aluminium, magnesium and their alloys. Methods of accelerated corrosion tests]. M.: Izd-vo standartov, 1990. 9 s.
  9. ISO 9227:2012. Corrosion tests in artificial atmospheres – Salt spray tests Standards Policy and Strategy Committee. Switzerland, 2012. 26 p.
  10. ISO 14993:2001. Corrosion of metals and alloys – Accelerated testing involving cyclic exposure to salt mist, «dry» and «wet» conditions. Netherlands Standards, 2001. 20 p.
  11. ISO 16539:2013. Corrosion of metals and alloys – Accelerated cyclic corrosion tests with exposure to synthetic ocean water salt-deposition process – «Dry» and «wet» conditions at constant absolute humidity British Standards Institution, 2013. 30 p.
  12. GOST 9.308–85. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Pokrytiya metallicheskiye i nemetallicheskiye neorganicheskiye. Metody uskorennykh korrozionnykh ispytaniy [State Standard 9.308–85. Unified system of corrosion and ageing protection (USCAP). Metal and non-metal inorganic coatings. Methods for accelerated corrosion tests]. M.: Izd-vo standartov, 1985. 21 s.
  13. GOST 9.311–87. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Pokrytiya metallicheskiye i nemetallicheskiye neorganicheskiye. Metod otsenki korrozionnykh porazheniy [State Standard 9.311–87. Unified system of corrosion and ageing protection (USCAP). Metal and non-metal inorganic coatings. Method of corrosion damage evaluation]. M.: Izd-vo standartov, 1987. 13 s.
  14. Strekalov P.V., Panchenko Yu.M., Zhilikov V.P., Karimova S.A., Tararayeva T.I., Nikulina T.V. Uskorennyye ispytaniya splava D16 v solyanom tumane. Massa uderzhannykh khloridov, korroziya, mekhanicheskiye svoystva [Accelerated testing of D16 alloy in salt fog. The mass of retained chlorides, corrosion, mechanical properties] // Korroziya: materialy, zashchita. 2007. №10. S. 1–8.
  15. Kurs M.G., Kutyrev A.E., Fomina M.A. Issledovanie korrozionnogo razrusheniya deformiruemyh alyuminievyh splavov pri laboratornyh i naturnyh ispytaniyah [Research of corrosion damage of wrought aluminium alloys at laboratory and full-scale tests] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №8 (44). St. 10. Available at: http://www.viam-works.ru (accessed: August 18, 2019). DOI: 10.18577/2307-6046-2016-0-8-10-10.
  16. Kurs M.G. Prognozirovaniye prochnostnykh svoystv obshivki LA iz deformiruyemogo alyuminiyevogo splava V95o.ch.-T2 s primeneniyem integralnogo koeffitsiyenta korrozionnogo razrusheniya [Forecasting the strength properties of the skin cover of a deformable aluminum alloy В95о.ч.-Т2 with the use of the integrated corrosion reduction coefficient] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №5. St. 11. Available at: http://www.viam-works.ru (accessed: August 03, 2019). DOI: 10.18577/2307-6046-2018-0-5-101-109.
  17. GOST 9.401–91. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Pokrytiya lakokrasochnyye. Obshchiye trebovaniya i metody uskorennykh ispytaniy na stoykost k vozdeystviyu klimaticheskikh faktorov [State Standard 9.401–91. Unified system of corrosion and ageing protection (USCAP). Paint coatings. General requirements and methods of accelerated tests on resistance to the action of climatic factors]. M.: Izd-vo standartov, 1991. 29 s.
  18. GOST 9.104–79. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Pokrytiya lakokrasochnyye. Gruppy usloviy ekspluatatsii [State Standard 9.104–79. Unified system of corrosion and ageing protection (USCAP). Paint coatings. Groups of operation conditions]. M.: Standartinform, 1979. 16 s.
  19. GOST 9.407–84. Edinaya sistema zashchity ot korrozii i stareniya (ESZKS). Pokrytiya lakokrasochnyye. Metod otsenki vneshnego vida [Unified system of corrosion and ageing protection (USCAP). Paint coatings. Method of appearance rating]. M.: Standartinform, 1984. 40 s.
  20. LeBozec N., Blandin N., Thierry D. Accelerated corrosion tests in the automotive industry: A comparison of the performance towards cosmetic corrosion // Materials and Corrosion. 2008. Vol. 59. No. 11. P. 889–894.
  21. Kurs M.G., Laptev A.B., Kutyrev A.E., Morozova L.V. Issledovaniye korrozionnogo razrusheniya deformiruyemykh alyuminiyevykh splavov pri naturno-uskorennykh ispytaniyakh. Chast 1 [Investigation of corrosion failure of wrought aluminum alloys during field accelerated tests. Part 1] // Voprosy materialovedeniya. 2016. №1 (85). S. 116–126.
  22. Kurs M.G. Metod rascheta integralnogo koeffitsiyenta korrozionnogo razrusheniya listov iz deformiruyemykh alyuminiyevykh splavov pri naturno-uskorennykh ispytaniyakh: avtoref. dis. ... kand. tekhn. nauk [The method of calculating the integral coefficient of corrosion failure of sheets of wrought aluminum alloys during field-accelerated tests: thesis abstracts, Cand. Sc. (Tech.)]. M., 2016. 22 s.
  23. De Azevedo Alvarenga E., de Freitas Cunha Lins V. Atmospheric corrosion evaluation of electrogalvanized, hot-dip galvanized and galvannealed interstitial free steels using accelerated field and cyclic tests. // Surface & Coatings Technology. 2016. No. 306. P. 428–438.
  24. Blanc C., Mankowsky G. Susceptibility to pitting corrosion of 6056 aluminium alloy // Corrosion science. 1997. Vol. 39. No. 5. P. 949–959.
  25. Igonin T.N. Atmosfernaya korroziya uglerodistoy stali i tsinka (modelirovaniye i kartografirovaniye territorii Rossiyskoy Federatsii): avtoref. dis. … kand. khim. nauk [Atmospheric corrosion of carbon steel and zinc (modeling and mapping of the territory of the Russian Federation): thesis abstracts, Cand. Sc. (Chem.)]. M., 2012. 26 s.
  26. Panchenko Y.M., Marshakov A.I. Long-term prediction of metal corrosion losses in atmosphere using a power-linear function // Corrosion Science. 2016. Vol. 109. P. 217–229.
  27. Kutyrev A.E., Chesnokov D.V. Analiz dannykh po naturnym ispytaniyam alyuminiyevykh splavov i razrabotka kontseptsii ikh kompleksnykh korrozionnykh ispytaniy [Analysis of data on full-scale tests of aluminum alloys and development of the concept of their comprehensive corrosion tests] // III Mezhdunar. nauch.-tekhnich. konf. «Korroziya, stareniye i biostoykost materialov v morskom klimate» (Gelendzhik, 07 sent. 2018 g.). M., 2018. C. 80–96. 1 elektron. opt. disk.
  28. Kutyrev A.E., Chesnokov D.V., Antipov V.V., Leshko S.S. Issledovaniye kinetiki mezhkristallitnoy korrozii alyuminiyevogo splava D16 pri yego anodnom rastvorenii [Investigation of the kinetics of intergranular corrosion of an aluminum alloy D16 during its anodic dissolution] // Fundamentalnye issledovaniya i posledniye dostizheniya v oblasti zashchity ot korrozii, stareniya i biopovrezhdeniy materialov i slozhnykh tekhnicheskikh sistem v razlichnykh klimaticheskikh usloviyakh: sb. dokl. nauch.-tekhnich. konf. (Gelendzhik, 14–15 iyul. 2016 g). M., 2016. S. 17. 1 elektron. opt. disk.
  29. Evaluation of pitting corrosion // ASM Metals Handbook. Vol. 13A: Corrosion: Fundamentals, Testing, and Protection. 2003. P. 545–548.
  30. Kutyrev A.E., Chesnokov D.V., Antipov V.V., Vdovin A.I. Razrabotka rastvora dlya naneseniya korrozionnykh porazheniy na alyuminiyevykh splavakh v galvanostaticheskom rezhime [The development of a solution for promotion of corrosion attack on aluminium alloys in a galvanostatic mode] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №9 (69). St. 11. Available at: http://www.viam-works.ru (accessed: August 01, 2018). DOI: 10.18577/2307-6046-2018-0-9-105-118.
  31. Tkachenko E.A., Fridlyander J.N., Valkov V.J., Baratov V.I. The properties and structure of high-strength aluminium 1933 alloy forgings // Materials Science Forum. 1996. Vol. 217– 222. Part 3. P. 1819–1822.
  32. Semenychev V.V. Korrozionnaya stoykost i svoystva alyuminiyevykh splavov aviatsionnogo naznacheniya v usloviyakh morskogo subtropicheskogo klimata: avtoref. dis. … kand. tekh. Nauk [Corrosion resistance and properties of aluminum alloys for aviation purposes in a marine subtropical climate: thesis abstracts, Cand. Sc. (Tech.)]. M., 2006. 26 s.
  33. Douglas M. Grossman. More realistic tests for atmospheric corrosion // ASTM Standartization news. 1996. No. 4. P. 32–39.
  34. Zhuk N.P. Kurs teorii korrozii i zashchity metallov [The course of the theory of corrosion and metal protection]. M.: Metallurgiya, 1976. 472 s.
  35. Simpson C.H., Ray C.J., Skerry B.S. Accelerated Corrosion Testing of Industrial Maintenance Paints Using a Cyclic Corrosion Weathering Method // Journal of Protective Coatings and Linings. 1991. Vol. 8. No. 5. P. 28–36.
  36. Mikhaylovskiy Yu.N. Atmosfernaya korroziya metallov i metody ikh zashchity [Atmospheric corrosion of metals and methods for their protection]. M: Metallurgiya, 1989. 102 s.