History of development of directional crystallization technology and equipment for casting blades of gas turbine engines
Kablov E.N., Echin A.B., Bondarenko Yu.A. History of development of directional crystallization technology and equipment for casting blades of gas turbine engines // Proceedings of VIAM. 2020. No. 3. DOI: 10.18577/2307-6046-2020-0-3-3-12. URL: https://test.viam.ru/en/journal/2020/3/1
Keywords
aircraft engine building, superalloys, blades of GTE, directed crystallization, single-crystal structure, temperature gradient.
Abstract
The paper summarizes the history of the development of technology of directional crystallization and melting and pouring equipment for the production of blades of gas turbine engines from heat-resistant alloys with directional and single-crystal structure in Russia and abroad. It is shown how the conditions of directed crystallization affect the structure of Nickel heat-resistant alloys. The characteristics of industrial plants developed in FSUE «VIAM» with a computer system for controlling the parameters of the technological process, as well as the ways of their further development are given.
Reference list
- Foundry heat-resistant alloys. Effect S.T. Kishkina. Ed. E.N. Kablov. Moscow: Nauka, 2006, 272 p.
- The history of aviation materials science: VIAM – 75 years of search, creativity, discoveries. Ed. E.N. Kablov. Moscow: Nauka, 2007, 343 p.
- Cast blades of gas turbine engines: alloys, technologies, coatings. Ed. E.N. Kablov. 2nd ed. Moscow: Nauka, 2006, 632 p.
- Chumakov V. A., Stepanov V. M., Verin A. S. The technology of casting blades of gas turbine engines by the method of directed crystallization. Liteynoe proizvodstvo, 1978, no. 1, pp. 23–24.
- Apparatus for Casting of Directionally Solidified Articles: pat. US3763926; filed 15.09.71; publ. 09.10.73.
- Method and apparatus for melting and casting metal: pat. US3841384; filed 30.01.73; publ. 12.11.74.
- Apparatus and Method for Directional Solidification: pat. US3897815; filed 01.11.73; publ. 05.08.75.
- Giamei A.F., Tschinkel J.G. Liquid Metal Cooling: A New Solidification Technique. Metallurgical Transactions A, 1976, vol. 7A, p. 1427–1434.
- Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure. Aviacionnye materialy i tehnologii, 2012, no. 1, pp. 3–8.
- Kablov E.N., Bondarenko Yu.A., Echin A.B. Development of technology of cast superalloys directional solidification with variable controlled temperature gradient. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
- Kablov E.N., Gerasimov V.V., Visik E.M., Demonis I.M. Role of the directed crystallization in the resource-saving production technology of details of GTE. Trudy VIAM, 2013, no. 3, paper no. 01. Available at: http://www.viam-works.ru (accessed: December 16, 2019).
- Stroganov G.B., Logunov A.V., Gerasimov V.V. et al. High-speed directional crystallization. Liteynoe proizvodstvo, 1983, no. 1, pp. 20–22.
- Gerasimov V.V., Morozova G.I., Tarasova I.M. About the chemical nature of «scallops» in the production of single-crystal vanes from heat-resistant nickel alloys. Tekhnologiya metallov, 2000, no. 7, pp. 7–8.
- Bondarenko Yu.A., Kablov E.N., Morozova G.I. The effect of high-gradient directional crystallization on the structure and phase composition of the heat-resistant alloy type RENE-N5. Metallovedenie i termicheskaya obrabotka metallov, 1999, no. 2, pp. 15–18.
- Bondarenko Yu.A., Kablov E.N. Directional crystallization of heat-resistant alloys with a high temperature gradient. Metallovedenie i termicheskaya obrabotka metallov, 2002, no. 7, pp. 20–23.
- Kablov E.N., Bondarenko Yu.A., Kablov D.E. Features of structure and heat resisting properties of monocrystals of 001> high-rhenium nickel hot strength alloys received in the conditions of high-gradient directed crystallization. Aviacionnye materialy i tehnologii, 2011, no. 4, pp. 25–31.
- Hugo F., Betz U., Ren J., Huang S.-C., Bondarenko J. Casting of directionally solidified and single crystal components using liquid metal cooling (LMC): Results from experimental trials and computer simulations. Proceeding International Symposium on Liquid Metal Processing and Casting. Santa Fe: VMD AVS, 1999, pp. 16–30.
- Echin A.B., Bondarenko Yu.A. New industrial high-gradient UVNS-6 for manufacture of GTE blades and other parts from casting heat-resistant and intermetallic alloys with single-crystal structure. Aviacionnye materialy i tehnologii, 2014, No. 4, pp. 31–36. DOI: 10.18577/2071-9140-2014-0-4-31-36.
- Raevskikh A.N. Investigation of the microstructure and properties of a niobium-silicon eutectic composite obtained by directional crystallization in a liquid metal cooler. Voprosy materialovedeniya, 2017, no. 2 (90), pp. 68–76.
- Gerasimov VV, Kolyadov EV Technical characteristics and technological capabilities of UVNK-9A and VIP-NK installations for producing single-crystal castings from heat-resistant alloys. Liteyshchik Rossii, 2012, no. 11, pp. 33–38.
- Bondarenko Yu.A. Trends in the development of high-temperature metal materials and technologies in the production of modern aircraft gas turbine engines. Aviacionnye materialy i tehnologii, 2019, no. 2 (55), pp. 3–11. DOI: 10.18577 / 2071-9140-2019-0-2-3-11.
- Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
