Application of polymeric composite materials for creation of elements of transmissions of aviation engineering (review)
At aircraft manufacturing enterprises of the Russian Federation, currently, the heavily loaded parts of the transmissions of aircraft (LA) are mainly made from metal alloys. In foreign practice it has become common practice, the use of polymer composite materials (PCM) for such products is mainly based on glass or carbon fillers using autoclave molding, pressure impregnation, winding, etc. The use of PCM in the manufacture of highly loaded parts of aircraft transmissions allows reducing the weight of products compared to metal alloys while maintaining high mechanical properties and introducing automated processes for the production of plastics in production. The published article is devoted to the review of various technological methods for manufacturing elements of transmission shafts for aviation purposes from PCM.
- Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
- Kablov E.N. Composites: today and tomorrow. Metally Evrazii, 2015, no.1, pp. 36–39.
- Raskutin A.E. Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
- Kablov E.N., Startsev V.O., Inozemtsev A.A. The moisture absorption of structurally similar samples from polymer composite materials in open climatic conditions with application of thermal spikes. Aviacionnye materialy i tehnologii, 2017, no. 2 (47), pp. 56–68. DOI: 10.18577/2071-9140-2017-0-2-56-68.
- Kay B.F., Maass D. Airframe Preliminary Design for an Advanced Composite Airframe Program: USAAVRADCOM-TR-80-D-35A. Applied Technology Laboratory, U.S. Army Research and Technology Laboratories. 1982, vol. 1, 29 p. Available at: https://www.sikorskyarchives.com/.S-75%20ACAP.php (accessed: November 12, 2019).
- Basharov EA, Vagin A.Yu. Analysis of the use of composite materials in the design of helicopter gliders. Trudy MAI, 2017, no.92, pp. 1–33.
- Helicopter NH-90 in the service of the German Armed Forces. Militari revyu: Internet portal. Available at: https://militaryreview.su/49-vertolet-nh-90-na-sluzhbe-vs-germanii.html (accessed: November 13, 2019).
- Vagin A.Yu., Golovin VV Composites in frame structures. Vertolet, 1999, no.1, pp. 12–15. Available at: https://nemaloknig.com/read-57920/?page=8 (accessed: November 13, 2019).
- Hybrid metal-composite drive shaft unit and method of manufacturing same: pat. US10280969; filed 13.04.16; publ. 07.05.19.
- Transmission of a helicopter. Avia.pro: news agency. Available at: http://avia.pro/blog/transmissiya-vertoleta (accessed: November 26, 2019).
- Method for producing hybrid driveshaft: pat. US6336986; filed 25.01.98; publ. 08.01.02.
- Rotor wing with integrated tension-torque-transmission element and method for its production: pat. US2010278649; filed 26.04.10; publ. 04.11.10.
- Composite material metal integrated pull rod and forming method thereof: pat. CN106741835; filed 29.12.16; publ. 31.05.17.
- Composite Tie Rod and Method for Making the Same: pat. US8679275; filed 26.08.08; publ. 25.03.14.
- A method of manufacturing a body-reinforced composite material: pat. 2379185 Rus. Federation; filed 10.11.06; publ. 20.01.10.
- Dushin M. I., Hrulkov A.V., Muhametov R.R., Chursova L.V. Features of manufacturing of products from PCM impregnation method under pressure. Aviacionnye materialy i tehnologii, 2012, no. 1, pp. 18–26.
- Transmission shaft joint design: pat. US2008012329; filed 16.01.07; publ. 17.01.08.
- Conformal clearance fit fastener, fastener system, and method for composite structures: pat. CN107269655; filed 28.03.17; publ. 20.10.17.
- Composite power transmission mechanism and vehicle: pat. US6808468; filed 08.05.00; publ. 26.10.04.
- Ram air turbine with composite shaft: pat. US2016137308; filed 17.11.14; publ. 19.05.19.
- One-piece connecting rod and method for its manufacture: pat. 2653822 Rus. Federation; filed 10.10.13; publ. 14.05.18.
- Composite tube for torque and/or load transmissions and related methods: pat. US2014221110; filed 05.02.14; publ. 07.08.14.
- Aircraft rotor assembly with composite laminate: pat. US2016207621; filed 16.02.14; publ. 21.07.16.
- Engine shaft in the form of a fiber-composite plastic tube with metallic driving and driven protrusions: pat. US 2010113171; filed 05.11.09; publ. 06.05.10.
- Mold for manufacturing composite drive shaft and composite drive shaft manufactured using the mold: pat. US2010113169; field 05.11.09; publ. 11.06.13.
- High speed composite drive shaft: pat. US2015060594; filed 18.11.16; publ. 05.03.15.
- Fiber composite transmission shaft for driving airfoil wing of airplane, has metal flanges inserted in end regions of shaft, and layer structure symmetrical to thickness, fiber volume portions and angle of carbon and glass fiber layers: pat. DE102007018082; filed 18.04.03; publ. 23.10.08.
- Composite drive shaft with captured end adapters: pat. US2005239562; filed 17.04.07; publ. 27.10.05.
- Donetskiy K.I., Karavayev R.YU., Raskutin A.Ye., Dun V.A. Carbon fibers composite material on the basis of volume reinforcing triax braiding preformes. Trudy VIAM, 2019, no. 1 (73), paper no. 07. Available at: http://viam-works.ru (accessed: November 24, 2019). DOI: 10.18577/2307-6046-2019-0-1-55-63.
- Montagnier O., Hochard Ch. Optimization of hybrid high-modulus / high-strength carbon fiber reinforcedplastic composite drive shafts. Materials and Design, 2013, vol. 46, pp. 88–100.
- Donetski K.I., Raskutin A.E., Khilov P.A., Lukyanenko Yu.V., Belinis P.G., Korotigin A.A. Volumetric braided and woven textile preforms used for manufacturing of fiber reinforced polymer composite materials (review). Trudy VIAM, 2015, no. 9, paper no. 10. Available at: http://www.viam-works.ru (accessed: November 25, 2019). DOI: 10.18577/2307-6046-2015-0-9-10-10.
- Lawrie D.J. Development of a High Torque Density, Flexible, Composite Driveshaft. 2007. Available at: http://www.scirp.org/pdf/EPE_2013090314242136.pdf (accessed: November 25, 2019).
- Donetskij K.I., Kogan D.I., Hrulkov A.V. Properties of the polymeric composite materials made on the basis of braided preforms. Trudy VIAM, 2014, no. 3, paper no. 05. Available at: http://www.viam-works.ru (accessed: November 24, 2019). DOI: 10.18577/2307-6046-2014-0-3-5-5.
- Open composite shaft: pat. US10344794; filed 18.11.16; publ. 09.07.19.
- Drive shaft made of composite materials: pat. 2,601,971 Rus. Federation; filed 08.09.15; publ. 10.11.16.
- Biaxial mesh construction of composite material: pat. 183461 Ros. Federation; filed 25.06.18; publ. 24.09.18.
- Split torque geared power transmissions with composite output shafts: pat. US2009038435; filed 08.08.07; publ.17.01.08.
- Component for absorbing and / or transmitting mechanical forces and / or moments, method for producing same and use thereof: pat. US9874240; filed 19.06.12; publ. 23.01.18.
- Hybrid Composite-Metal shaft: pat. US2016271925; filed 19.03.15; publ. 02.09.16.
- A rotorcraft rotor comprising a hub made of composite materials obtained from carbon fiber fabric dusted in a thermoplastic resin: pat. KR20160085715; field 07.01.16; publ. 18.07.16.
- Singha S., Gubran H., Gupta K. Developments in Dynamics of Composite Material Shafts. International Journal of Rotating Machinery, 1997, vol. 3, no. 3, pp. 189–198.
- Perov B.V., Gunyaev G.M., Rumyantsev A.F., Stroganov G.B. The use of high-modulus polymer composite materials in aircraft products. Aviatsionnaya promyshlennost, 1982, no. 8, pp. 1–16.
