Polymer composite materials and technologies in the automotive industry (review)

Valueva M.I., Evdokimov A.A., Nacharkina A.V., Gubin A.M.
UDC
678
DOI
10.18577/2307-6046-2022-0-1-53-65
Article PDF (Russian) (833.37 KB)
How to cite
Valueva M.I., Evdokimov A.A., Nacharkina A.V., Gubin A.M. Polymer composite materials and technologies in the automotive industry (review) // Proceedings of VIAM. 2022. No. 1. DOI: 10.18577/2307-6046-2022-0-1-53-65. URL: https://test.viam.ru/en/journal/2022/1/6
Keywords
materials science, automotive industry, non-metallic materials, composite materials, polymer composite materials, technologies
Abstract

Provides an overview of scientific and technical literature in the field of application of polymer composite materials in the automotive industry. The paper presents the history of the issue, as well as current trends in the field of materials, technologies and the technical solutions used to solve the assigned tasks. Taking into account world experience. examples are given and the prospects of using polymer composite materials and technologies for their processing developed for the aerospace industry in automotive industry are shown.

Reference list
  1. Kablov E.N., Antipov V.V., Girsh R.I., Serebrennikova N.Yu., Konovalov A.N. Constructed laminated materials based on sheets of aluminum-lithium alloys and fiberglass in the designs of new generation aircraft. Vestnik mashinostroeniya, 2020, no. 12, pp. 46–52.
  2. Kablov E.N., Sagomonova V.A., Sorokin A.E., Tselikin V.V., Gulyaev A.I. Investigation of the structure and properties of a polymer composite material with an integrated vibration-absorbing layer. Vse materialy. Entsiklopedicheskiy spravochnik, 2020, no. 3, pp. 2–9.
  3. Kablov E.N., Shuldeshov E.M., Petrova A.P., Lapteva M.A., Sorokin A.E. Dependence of complex of sound-proof VZMK type material properties on concen-tration of hydrophobizing composition on the basis of organosilicon sealant. Aviacionnye materialy i tehnologii, 2020, no. 2 (59), pp. 41–49. DOI: 10.18577/2071-9140-2020-0-2-41-49.
  4. Kablov E.N., Startsev V.O. Measurement and forecasting of materials samples’ temperature during weathering in different climatic zones. Aviacionnye materialy i tehnologii, 2020, no. 4 (61), pp. 47–58. DOI: 10.18577 / 2071-9140-2020-0-4-47-58.
  5. Kovrizhkina N.A., Kuznetsova V.A., Silaeva A.A., Marchenko S.A. Ways to improve the properties of paint coatings by adding different fillers (review). Aviacionnye materialy i tehnologii, 2019, no. 4 (57), pp. 41–48. DOI: 10.18577/2071-9140-2019-0-4-41-48.
  6. Kuznetsova V.A., Marchenko S.A., Emelya- nov V.V., Zheleznyak V.G. Study of the influence of molecular mass of epoxy oligomers and harden-ers on the operational properties of paint coatings. Aviation materials and technology, 2021. no. 1 (62). paper no. 07. Available at: http://www.journal.viam.ru (accessed: 10, 2021). DOI: 10.18577/2713-0193-2021-0-1-71-79.
  7. Tkachuk A.I., Donetsky K.I., Terekhov I.V., Kara-vaev R.Yu. The use of thermosetting matrices for the manufacture of polymer composite materials by the non-autoclave molding methods. Aviation materials and technology, 2021. no. 1 (62). paper no. 03. Available at: https://journal.viam.ru (accessed: September 10, 2021). DOI: 10.18577/2713-0193-2021-0-1-22-23.
  8. Imametdinov E.S., Valueva M.I. Сomposites for piston engines (rеview). Aviacionnye materialy i tehnologii, 2020, no. 3 (60), pp. 19–28. DOI: 10.18577/2071-9140-2020-0-3-19-28.
  9. Timoshkov P.N., Khrulkov A.V., Yazvenko L.N. Composite materials in automotive industry (review). Trudy VIAM, 2017, no. 6 (54), paper no. 07. Available at: http://www.viam-works.ru (accessed: September 10, 2021). DOI: 10.18577/2307-6046-2017-0-6-7-7.
  10. Borshchev A.V., Gusev Y.A. Development and implementation of PCM in automotive industry, varieties of HP-RTM processes. Aviacionnye materialy i tehnologii, 2014, no. 4, pp. 48–52. DOI: 10.18577/2071-9140-2014-0-4-48-52.
  11. Doriomedov M.S. Russian and world market of polymer composites (review). Trudy VIAM, 2020, no. 6–7 (89), paper no. 04. Available at: http://www.viam-works.ru (accessed: September 10, 2021). DOI: 10.18577/2307-6046-2020-67-29-37.
  12. Komornicki J., Bax L., Vasiliadis H., Magallon I., Ong K. Polymer composites for automotive sustainability. Brussels: SusChem (European technology platform for sustainable chemistry), 2017, 56 p. Available at: http://www.suschem.org/publications (accessed: September 10, 2021).
  13. Zauer M. World market of carbon fibers and composites. Polymer materials, 2020, no. 10. Available at: https://polymerbranch.com/d2d2c6e2445eef2bcff6bf0fdf69846c/f90e3aea9d69d3da52e7d874caca9cea/magazineclause.pdf (accessed: September 10, 2021).
  14. Composite Materials Market for Automotive by Material Type (PMC, MMC, & CMC), Application & their Sub-Components (Structural, Powertrain, Interior, Exterior, & Others), Vehicle Type (PC, LCV, HCV, & Rolling Stock), & by Region-Global Forecast to 2020. Market research report. Oct., 2015. Available at: https://www.marketsandmarkets.com/Market-Reports/automotive-composite-materials-market-6114278.html (accessed: September 10, 2021).
  15. Arutyunyan G.A., Kartashov A.B. Analysis of the history of development and relevance of the use of load-bearing systems made of composite materials. Zhurnal avtomobilnykh inzhenerov, 2015, no. 5, pp. 60–66.
  16. Automotive component. Available at: https://www.torayca.com/en/lineup/composites/ com_011.html (accessed: September 10, 2021).
  17. The BMW i8 Production. BMW Medien-information, 2014, vol. 08, pp. 1–8. Available at: https://www.press.bmwgroup.com (accessed: September 10, 2021).
  18. Schlarb A.K. Loesungspotenziale fuer die Automobilindustrie. Kunststoffe, 2011, vol. 7, pp. 82–89.
  19. Qinglong AN, Jie Chen, Weiwei Ming, Ming Chen. Machining of SiC ceramic matrix composites: A review. Chinese Journal of Aeronautics.,2021, vol. 34 (4), pp. 540–567.
  20. World première: Braided carbon wheels. Available at: https://newsroom.porsche.com/en/
  21. products/porsche-carbon-wheels-braided-world-premiere-911-turbo-s-exclusive-series-14064.html (accessed: September 10, 2021).
  22. Marsh G. Composites conquer with carbon supercars. Reinforced Plastics, 2006, vol. 50, no. 1, pp. 20–24.
  23. Kablov E.N. Composites: Today and Tomorrow. Metally Evrazii, 2015, no. 1, pp. 36–39.
  24. VehiclesCars. Available at: https://www.torayca.com/en/activity/act_006.html (accessed: September 10, 2021).
  25. Technological materials. Available at: https://www.lamborghini.com/ru (accessed: September 10, 2021).
  26. Doreen F., Trinkvalter B., Wolfsberger K., Zwicklhuber P. The concept of a modular table for the car of the future. Polimernye materialy, 2021, no. 2. Available at: https://polymerbranch.com/7f6caf1f0ba788cd7953d817724c2b6e/3524ace8b7b3c240bbb74b1374c1a9c7/magazineclause.pdf (accessed: September 10, 2021).
  27. Composite material for automobile spoiler and preparation method thereof: pat. CN 112731173А, no. 202110125113.4A; filed 29.01.21; publ. 25.05.21.
  28. Mit Kostensenken wächst deleichten. VDI-Nachr, 2012, no. 21, pp. 8.
  29. Advanced in the bonnet moving as fast as those under it. European Tool and Mould Making, 2013, vol. 15, no. 10, pp. 38–39.
  30. Production method for automobile roof made of fiber reinforced composite material: pat. CN 102922621A, no. 201210484676.3A; filed 23.11.12; publ. 13.02.13.
  31. Design method of automobile carbon fiber reinforced composite reinforcement: pat. CN 110781603А, no. 201911069730.6A; filed 05.11.19; publ. 11.02.20.
  32. Carbon fiber composite material automobile front floor, manufacturing method and automobile: pat. CN 111516761А, no. 202010313244.0A; filed 20.04.20; publ. 11.08.20.
  33. Othman R., Ismail N.I., Ab Hamid Pahmi M.A. et al. Application of carbon fiber reinforced plastics in automotive industry: a review. Journal of Mechanical Manufacturing, 2018, vol. 1, pp. 144–154.
  34. Hexcel Composite Materials. Automotive Product Focus. Available at: https://www.hexcel.com/Markets/automotivestructuralparts (accessed: September 10, 2021).
  35. Preparation method of automobile carbon fiber composite material B column reinforcement: pat. CN 111169039A, no. 202010027167.2A; filed 10.01.20; publ. 19.05.20.
  36. Benzoxazine combined material new energy automobile lightweight battery box lower box body: pat. CN 210224090U, no. 201920155754.2U; filed 29.01.19; publ. 31.03.20.
  37. Zastrogina O.B., Shvets N.I., Postnov V.I., Serkova E.A. Phenolformaldehyde binding new generation for interior materials. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 265–272.
  38. Manufacturing method of automobile engine cover made of carbon filer composite materials: pat. CN 105383070A, no. 201510660669.8А; filed 12.10.15; publ. 09.03.16.
  39. New type automobile gasoline tank and forming method thereof: pat. CN 105253011A, no. 201510756346.9A; filed 06.11.15; publ. 20.01.16.
  40. Shielding device, passenger compartment, motor vehicle and shielding method: pat. DE 102015201710A1, no. 102015201710.9A; filed 02.02.15; publ. 04.08.16.
  41. High-strength lightweight new energy automobile battery shell and production process thereof: pat. CN 111224021A, no. 202010110909.8A; filed 21.02.20; publ. 02.06.20.
  42. Backplate and electric automobile at bottom of carbon-fibre composite battery: pat. CN 111301184А, no. 202010201570.2A; filed 20.03.20; publ. 19.06.20.
  43. Dream patent. Available at: https://klaxonnew.ru/patent-na-mechtu-34329-9872 (accessed: September 10, 2021).
  44. Jin Z., Khunlavit Ch., Shuai H. et al. Hybrid composite laminates reinforced with glass/carbon woven fabrics for lightweight load bearing structures. Materials and Design, 2012, no. 36pp. 75–80.
  45. Li R.I., Psarev D.N., Bykonya A.N., Kiba M.R. Mathematical model of thermo-radiation treatment of polymer coatings during restoration of car body parts // Klei. Germetiki. Tekhnologii, 2021, no. 2, pp. 29–35.
  46. Li R.I., Rizaeva Yu.N., Psarev D.N., Bykonya A.N., Kiba M.R. Method of calculating the parameters of the installation of thermo-radiation treatment of polymer coatings during the restoration of car body parts // Klei. Germetiki. Tekhnologii, 2021, no. 5, pp. 38–43.
  47. Strategy for the development of the automotive industry of the Russian Federation for the period up to 2025, approved by the order of the Government of the Russian Federation dated April 28, 2018 No. 831-r. Available at: http://government.ru/ docs/32547/ (accessed: September 10, 2021).
  48. Kablov E.N. Trends and guidelines for innovative development in Russia: collection of articles. inform. materials. 3rd ed., Rev. and add. Moscow: VIAM, 2015, 720 p.
  49. Sokolov I.I., Raskutin A.E. Carbon plastics and fibreglasses of new generation. Trudy VIAM, 2013, no. 4, paper no. 09. Available at: http://www.viam-works.ru (accessed: September 10, 2021).
  50. Kurnosov A.O., Melnikov D.A., Sokolov I.I. Structural glass-reinforced plastics purposed for aviation industry. Trudy VIAM, 2015, no. 8, paper no. 08. Available at: http://viam-works.ru (accessed: September 10, 2021). DOI: 10.18577/2307-6046-2015-0-8-8-8.
  51. Gunyaeva A.G., Kurnosov A.O., Gulyaev I.N. High-temperature polymer composite materials developed FSUE «VIAM» for aero-space engineering: past, present and future (review). Trudy VIAM, 2021, no. 1 (95), paper no. 05. Available at: http://www.viam-works.ru (accessed: September 10, 2021). DOI: 10.18577/2307-6046-2021-0-1-43-53.
  52. Our history. Available at: https://viam.ru/history_1 (accessed: September 10, 2021).
  53. Our vector of tasks and accomplishments is the future. Available at: https://viam.ru/interview/4343 (accessed: September 10, 2021).
  54. Evdokimov A.A., Raskutin A.E., Mishkin S.I., Mikhaldykin E.S. Arched bridges with the use of carbon-fiber arched elements. Konstruktsii iz kompozitsionnykh materialov, 2019, no. 2, pp. 22–29.
  55. Mishkin S.I., Raskutin A.E., Evdokimov A.A., Gulyaev I.N. Technologies and the main stages of construction of the arch bridge first in Russia from composite materials. Trudy VIAM, 2017, no. 6 (54), paper no. 05. Available at: http://www.viam-works.ru (accessed: September 10, 2021). DOI: 10.18577/2307-6046-2017-0-6-5-5.
  56. Automobile opening part and manufacturing method thereof: pat. CN 103552610A, no. 201310582706.9A; filed 19.11.13; publ. 05.02.14.