Study of fatigue resistance of titanium-polymer composite materials in comparison with traditional titanium alloys

Antipov V.V., Duyunova V.A., Oglodkov M.S., Shiryaev A.A., Krokhinа V.A., Putyrskiy S.V., Anisimova A.Yu.
Antipov V.V., Duyunova V.A., Oglodkov M.S., Shiryaev A.A., Krokhinа V.A., Putyrskiy S.V., Anisimova A.Yu. Study of fatigue resistance of titanium-polymer composite materials in comparison with traditional titanium alloys // Proceedings of VIAM. 2025. No. 11. DOI: 10.18577/2307-6046-2025-0-11-38-49. URL: https://test.viam.ru/en/journal/2025/11/4
Keywords
hybrid titanium layered composite, titanium alloys, VT23M, carbon plastic, aramid fiber plastic, microstructure, mechanical properties, fatigue damage behavior
Abstract

The physical, mechanical, and performance properties, as well as the microstructure, of layered titanium-polymer materials VTPO-1 (with organoplastic) and VTPU-1 (with carbon fiber reinforced plastic) based on the VT23M titanium alloy developed by the Kurchatov Institute National Research Center – VIAM are presented. The research results demonstrate that they possess significant advantages (lower values) of fatigue crack growth rate compared to titanium alloys Ti-64 and VT23M (up to 40 times). Unlike titanium alloys, the fatigue crack growth rate of VTPU-1 initially decreases with increasing stress intensity factor and then approaches steady-state values.

Reference list
  1. Kablov E.N., Antipov V.V. The Role of New Generation Materials in Ensuring the Technological Sovereignty of the Russian Federation. Vestnik Rossiyskoy akademii nauk, 2023, vol. 93, no. 10, pp. 907–916.
  2. Pechenyuk V.S., Popov Yu.I. Conceptual Design of a Mainline Aircraft Wing or Fuselage Structure Made of Metal-Polymer Composite Materials. Vestnik PNIPU. Aerokosmicheskaya tekhnika, 2021, no. 64, pp. 74–82.
  3. Etri H., Korkmaz M., Gupta M. et al. A state of the art review on mechanical characteristics of different fiber metal laminates for aerospace and structural applications. The International Journal of Advanced Manufacturing Technology, 2022, no. 123, p. 2965–2991. DOI: 10.1007/s00170-022-10277-1.
  4. Lavrov A.V., Erasov V.S., Podzhivotov N.Yu., Avtaev V.V. Optimization of structure of hybrid composition materials for aircraft. Trudy VIAM, 2016, no. 11 (47), paper no. 07. Available at: http://www.viam-works.ru (accessed: May 26, 2025). DOI: 10.18577/2307-6046-2016-0-11-7-7.
  5. Kazemi M.E., Shanmugam L., Yang L., Yang J. A review on the hybrid titanium composite laminates (HTCLs) with focuses on surface treatments, fabrications, and mechanical properties. Composites. Part A, 2020, vol. 128, p. 105679. DOI: 10.1016/j.compositesa.2019.105679.
  6. Muniyan V., Kumar V.V., Suyambulingam I. et al. A review of recent advancements in the impact response of fiber metal laminates. Heliyon, 2025, no. 11, p. e41756. DOI: 10.1016/j.heliyon.2025.e41756.
  7. Yakovlev A.L., Nochovnaya N.A., Putyrskij S.V., Krohina V.A. Titanium-polymer laminated materials. Aviacionnye materialy i tehnologii, 2016, no. S2, pp. 56–62. DOI: 10.18577/2071-9140-2016-0-S2-56-62.
  8. Liu D., Tang Y.J., Cong W.L. A review of mechanical drilling for composite laminates. Composite Structures, 2012, no. 94, pp. 1265–1279.
  9. Benedict A.V. An Experimental Investigation of GLARE and Restructured Fiber Metal Laminates. Daytona Beach: Embry-Riddle Aeronautical University, 2012, 103 p.
  10. Serebrennikova N.Yu., Antipov V.V., Senatorova O.G., Erasov V.S., Kashirin V.V. Hybrid multilayer materials based on aluminum-lithium alloys applied to panels of plane wing. Aviacionnye materialy i tehnologii, 2016, no. 3 (42), pp. 3–8. DOI: 10.18577/2071-9140-2016-0-3-3-8.
  11. Joining of Polymer-Metal Hybrid Structures: Principles and Applications. 1st ed. Ed. S.T. Amancio-Filho, L.-A. Blaga. John Wiley & Sons Inc., 2018, 394 p.
  12. Kablov E.N., Laptev A.B., Prokopenko A.N., Gulyaev A.I. Relaxation of polymeric composite materials under the prolonged action of static load and climate (review). Part 1. Binders. Aviation materials and technologies, 2021, no. 4 (65), paper no. 08. Available at: http://www.journal.viam.ru (accessed: October 14, 2025). DOI: 10.18577/2713-0193-2021-0-4-70-80.
  13. Zhelezina G.F., Kolobkov A.S., Kulagina G.S., Kan A.Ch. Damping properties of hybrid layered metal-polymer materials based on aluminum, titanium alloys and organoplastics layers. Trudy VIAM, 2021, no. 2 (96), paper no. 02. Available at: http://www.viam-works.ru (accessed: September 15, 2025). DOI: 10.18577/2307-6046-2021-0-2-10-19.
  14. Babaytsev A.V., Lopatin S.S., Nasonov F.A. Study of Dynamic Characteristics of Hybrid Titanium-Polymer Composite Materials. International Journal for Computational Civil and Structural Engineering, 2024, vol. 20 (1), рр. 109–115.
  15. Chen Y., Wang Y., Wang H. Research Progress on Interlaminar Failure Behavior of Fiber Metal Laminates. Advances in Polymer Technology, 2020, vol. 2020, аrt. 3097839. DOI: 10.1155/2020/3097839.
  16. Kablov E.N., Kirillov V.N., Zhirnov A.D., Startsev O.V., Vapirov Yu.M. Centers for climatic testing of aviation PCM. Aviacionnaya promyshlennost, 2009, no. 4, pp. 36–46.
  17. Tolstikov A.A., Arislanov A.A., Putyrskiy S.V., Shestov V.V. Study of the mechanical properties of titanium composite laminates materials based on titanium alloys. Trudy VIAM, 2023, no. 2 (120), paper no. 02. Available at: http://www.viam-works.ru (accessed: September 15, 2025). DOI: 10.18577/2307-6046-2023-0-2-20-31.
  18. Titanium and titanium alloys. Fundamentals and applications. Ed. by C. Leyens, M. Peters. Wiley-VCH, 2003, 513 p.
  19. Kablov E.N., Kulagina G.S., Zhelezina G.F., Lonskii S.L., Kurshev E.V. Microstructure research of the unidirectional organoplastic based on Rusar-NT aramid fibers and epoxy-polysulfone binder. Aviacionnye materialy i tehnologii, 2020, no. 4 (61), pp. 19–26. DOI: 10.18577/2071-9140-2020-0-4-19-26.
  20. Burianek D.A., Spearing S.M. Fatigue damage in titanium-graphite hybrid laminates. Composites Science and Technology, 2002, vol. 62, рр. 607–617.
  21. Alderliesten R.C. Designing for damage tolerance in aerospace: A hybrid material technology. Journal of Materials and Design, 2015, vol. 66, рр. 421–428. DOI: 10.1016/j.matdes.2014.06.068.
  22. Burianek D.A., Spearing S.M. Modeling of facesheet crack growth in titanium-graphite hybrid laminates. Part II: Experimental results. Engineering Fracture Mechanics, 2003, vol. 70, рр. 799–812.