Determination of the chemical composition of heat-resistant alloys at various stages of additive manufacturing

Dvoretskov R.M., Tikhonov М.М., Karachevtsev F.N., Kuko I.S.
UDC
543.42; 669.2
DOI
10.18577/2307-6046-2021-0-6-112-122
Article PDF (Russian) (862.34 KB)
How to cite
Dvoretskov R.M., Tikhonov М.М., Karachevtsev F.N., Kuko I.S. Determination of the chemical composition of heat-resistant alloys at various stages of additive manufacturing // Proceedings of VIAM. 2021. No. 6. DOI: 10.18577/2307-6046-2021-0-6-112-122. URL: https://test.viam.ru/en/journal/2021/6/11
Keywords
heat-resistant nickel alloys, spark atomic emission spectrometry, inductively coupled plasma, mass spectrometry, reference materials, additive technologies, analytical control.
Abstract

In this work, we consider the issues of determining the chemical composition of heat-resistant nickel alloys at various stages of the production of semi-finished products and finished products from them using additive technologies. An overview of the existing analytical control system of the laboratory of the VIAM Testing Center, in which the elemental composition of metallurgical materials is determined, is given. Analytical control was carried out at different stages of additive manufacturing in the manufacture of synthesized parts from VKNA-1VR-VI and VZhL12U-VI alloys.

Reference list
  1. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
  2. Kablov E.N. Aviation materials science in the XXI century. Prospects and tasks. Aviation materials. Selected works of VIAM 1932–2002. Moscow: MISIS-VIAM, 2002, pp. 23–47.
  3. Kablov E.N. Trends and guidelines for the innovative development of Russia: Coll. scientific-inform. materials. 3rd ed. Moscow: VIAM, 2015, 720 p.
  4. Gibson I., Rosen D.W., Stucker B. Additive manufacturing technologies. Rapid prototyping to direct digital manufacturing. New York: Springer, 2009, 459 p.
  5. Laser technologies of material processing: modern problems of fundamental research and applied development. Ed. V.Ya. Panchenko. Moscow: Fizmatlit, 2009, 664 p.
  6. Tarasova T.V., Nazarov A.P. Investigation of the processes of modification of the surface layer and the manufacture of three-dimensional machine-building parts by means of selective laser fusion. Vestnik MGTU "Stankin", 2013, no. 2 (25), pp. 17–25.
  7. Kablov E.N. Additive technologies – the dominant of the national technological initiative. Intellekt i tekhnologii, 2015, no. 2 (11), pp. 52–55.
  8. Kablov E.N. Quality control of materials is a guarantee of the safety of aircraft operation. Aviacionnye materialy i tehnologii, 2001, no. 1, pp. 3–8.
  9. Kablov E.N., Lomberg B.S., Buntushkin V.P., Golubovsky E.R., Muboyadzhyan S.A. An alloy based on the Ni3Al intermetallic compound is a promising material for turbine blades. Metallovedeniye i termicheskaya obrabotka metallov, 2002, no. 7, pp. 16–19.
  10. Mazalov I.S., Evgenov A.G., Prager S.M. Perspectives of heat resistant structurally stable alloy VZh159 application for additive production of high-temperature parts of GTE. Aviacionnye materialy i tehnologii, 2016, no. S1, pp. 3–7. DOI: 10.18577/2071-9140-2016-0-S1-3-7.
  11. Evgenov A.G., Shcherbakov S.I., Rogalev A.M. Testing EP718 and EP648 superalloys powders produced by FSUE «VIAM» for repair of gas turbine engine components using laser-powder braze. Aviacionnye materialy i tehnologii, 2016, no. S1, pp. 16–23. DOI: 10.18577/2071-9140-2016-0-S1-16-23.
  12. Evgenov A.G., Gorbovec M.A., Prager S.M. Structure and mechanical properties of heat resistant alloys VZh159 and EP648, prepared by selective laser fusing. Aviacionnye materialy i tehnologii, 2016, no. S1, pp. 8–15. DOI: 10.18577/2071-9140-2016-0-S1-8-15.
  13. Karpov Yu.A., Filippov M.N., Baranovskaya V.B. Solved and unsolved problems of metrology of chemical analysis. Zhurnal analiticheskoy khimii, 2019, vol. 74, no. 9, pp. 643–651.
  14. Karpov Yu.A., Baranovskaya VB Problems of standardization of methods of chemical analysis in metallurgy. Zavodskaya laboratoriya. Diagnostika materialov, 2019, vol. 85, no. 1–2, pp. 5–14.
  15. Alekseev A.V., Yakimovich P.V., Kvachenok I.K. Determination of impurities in nickel by ICP-MS. Trudy VIAM, 2020, no. 2 (86), paper no. 11. Available at: http://www.viam-works.ru (accessed: January 13, 2021). DOI: 10.18577/2307-6046-2020-0-2-101-108.
  16. Evgenov A.G., Nerush S.V., Vasilenko S.A. The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition. Trudy VIAM, 2014, no. 05, paper no. 04. Available at: http://www.viam-works.ru (accessed: January 13, 2021). DOI: 10.18577/2307-6046-2014-0-5-4-4.
  17. Nerush S.V., Evgenov A.G. Research of fine-dispersed metal powder of the heat resisting alloy of the EP648-VI brand for laser metal deposition (LMD) and also the assessment quality of welding of powder material on the nickel basis on working blades THP. Trudy VIAM, 2014, no. 3, paper no. 01. Available at: http://www.viam-works.ru (accessed: January 13, 2021). DOI: 10.18577/2307-6046-2014-0-3-1-1.
  18. Shestakova E.A., Shaikhutdinova E.F., Yanbaev R.M. Selective sintering technologies for aircraft construction. Polzunovskiy almanakh, 2014, no. 2, pp. 21–24.
  19. Volosova M.A., Okunkova A.A. Ways of optimizing the selective laser melting process using a laser beam treatment strategy. Izvestiya Samarskogo nauchnogo tsentra Rossiyskoy akademii nauk, 2012, vol. 14, no. 4 (2), pp. 587–591.
  20. Lukina E.A., Filonova E.V., Treninkov I.A. The microstructure and preferential crystallographic orientation of nickel superalloy, synthesized by SLM method, depending of the energy impact and heat treatment. Aviacionnye materialy i tehnologii, 2017, no. 1 (46), pp. 38–44. DOI: 10.18577/2071-9140-2017-0-1-38-44.