Creation of plasma welding joints (review)

Khodakova E.A., Sviridov A.V., Skupov A.A., Stelnikovich A.Yu.
UDC
621.791
DOI
10.18577/2307-6046-2022-0-12- 3-13
Article PDF (Russian) (584.22 KB)
How to cite
Khodakova E.A., Sviridov A.V., Skupov A.A., Stelnikovich A.Yu. Creation of plasma welding joints (review) // Proceedings of VIAM. 2022. No. 12. DOI: 10.18577/2307-6046-2022-0-12- 3-13. URL: https://test.viam.ru/en/journal/2022/12/1
Keywords
plasma welding, plasma, microplasma welding, hybrid processes, aluminum alloys
Abstract

Main achievements of recent years in the field of plasma welding, made by scientists from around the world and the history of the development of plasma technologies showed in the article. Main features of technological processes in which the source of heating is plasma are given. It is shown that at present a promising direction in plasma welding development is the combined and hybrid use of two or more heat sources in the formation of a welded joint. The description of equipment for plasma welding is presented.

Reference list
  1. Kablov E.N., Bakradze M.M., Gromov V.I., Voznesenskaya N.M., Yakusheva N.A. New high strength structural and corrosion-resistant steels for aerospace equipment developed by FSUE «VIAM» (review). Aviacionnye materialy i tehnologii, 2020, no. 1 (58), pp. 3–11. DOI: 10.18577/2071-9140-2020-0-1-3-11.
  2. Kablov E.N., Lukin V.I., Antipov V.V. et al. Efficiency of Using Filler Materials in Laser Welding of High-Strength Aluminium-Lithium Alloys. Welding International, 2017, vol. 31, no. 9, pp. 717–721.
  3. Kablov E.N., Lukin V.I., Ospennikova O.G. Welding and soldering in the aerospace industry. All-Rus. scientific-practical conf. «Welding and Safety». Yakutsk: IFTPS SO RAN, 2012, pp. 21–30.
  4. Sviridov A.V., Skupov A.A., Afanasev-Khodykin A.N., Golev E.V. Special aspects of manufacturing of fixed joints from synthesized material EP648. Aviation materials and technologies, 2022, no. 1 (66), paper no. 02. Available at: http://www.journal.viam.ru (accessed: May 18, 2022). DOI: 10.18577/2713-0193-2022-0-1-17-29.
  5. Panteleev M.D., Bakradze M.M., Skupov A.A., Scherbakov A.V., Belozor V.E. Technological features of fusion welding of aluminum alloy V-1579. Aviacionnye materialy i tehnologii, 2018, no. 3 (52), pp. 11–17. DOI: 10.18577/2071-9140-2018-0-3-11-17.
  6. Fomin V.M., Malikov A.G., Orishich A.M., Antipov V.V., Klochkov G.G., Skupov A.A. Heat treatment effect on structure of joint weld sheets from V-1469 alloy of Al–Cu–Li system manufactured by laser welding. Aviacionnye materialy i tehnologii, 2018, no. 1 (50), pp. 9–18. DOI: 10.18577/2071-9140-2018-0-1-9-18.
  7. Prasad K.S., Rao C.S., Rao D.N. Advances in Plasma Arc Welding: a review. Journal of Mechanical Engineering and Technology, 2012, vol. 4, no. 1, pp. 35–59.
  8. Liu Z., Zhao Q., Li D. Study of hollow cathode penetrating arc welding technology. Journal of Materials Processing Technology, 2002, vol. 123, is. 3, pp. 382–384.
  9. Esibyan E.M. Air-plasma cutting. Avtomaticheskaya svarka, 2000, no. 12, pp. 6–18.
  10. Mikhailov B.I. Electric arc generators of steam-water plasma. Thermophysics and Aeromechanics, 2002, vol. 9, no. 4, pp. 597–612.
  11. Vasiliev K.V. Features of plasma-arc cutting in nitrogen-oxygen mixtures (review). Avtomaticheskaya svarka, 2000, no. 12, pp. 21–25.
  12. Paton B.E., Gvozdetsky B.C., Dudko D.A. et al. Microplasma welding. Kyiv: Naukova dumka, 1979, 248 p.
  13. Nefedov B.B., Lyalyakin V.P. Development of plasma welding and surfacing abroad. Svarochnoe proizvodstvo, 1998, no. 3, pp. 21–27.
  14. Perepletchikov E.F. Plasma surfacing. Svarshchik, 2000, no. 2, pp. 8–11.
  15. Balanovsky A.E. Plasma technologies in industry: current state and prospects. Zagotovitelnye proizvodstva v mashinostroenii, 2007, no. 6, pp. 9–14.
  16. Welding. Cutting. Control: a reference book in 2 vols. Ed. N.P. Aleshin, G.G. Chernyshev. Moscow: Mashinostroenie, 2004, vol. 1, 624 p.
  17. Sahoo A., Tripathy S. Development in plasma arc welding process: a review. Materials Today: Proceedings, 2021, vol. 41, part 2, pp. 363–368.
  18. Ovchinnikov V.V., Drits A.M., Rastopchin R.N., Gureeva M.A. Modern trends in the development of technology for plasma welding of aluminum alloys. Mashinostroyenie i inzhenernoe obrazovanie, 2016, no. 3 (48), pp. 10–23.
  19. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
  20. Arc torch and process: pat. US 2806124A; filed 26.07.55; publ. 10.09.57.
  21. Rykalin N.N., Kulagin I.D., Nikolaev A.V. Thermal characteristics of the interaction of a plasma jet with a heated body. Avtomaticheskaya svarka, 1963, no. 6, pp. 3–13.
  22. Mustaev Z.R., Saraev R.S., Shikhamirov R.A. Argon-arc and plasma welding technologies: technical and technological analysis and economic assessment. Paper of conf. "Research of the innovative potential of society and the formation of directions for its strategic development". Kursk: SWGU, 2016, pp. 172–176.
  23. Petrov A.V., Slavin G.A., Verbitsky V.G. Investigation of the thermal efficiency of the process of welding with a compressed arc of thin sheet material. Svarochnoye proizvodstvo, 1967, no. 2, pp. 6–8.
  24. Matyushkin B.A., Denisov V.I., Tolkachev A.A., Chavdarov A.V., Lyalyakin V.P. Plasma welding with a closed compressed arc. Svarochnoye proizvodstvo, 2016, no. 4, pp. 37–39.
  25. Baraev A.V., Ilyinsky A.M., Kulik V.I., Nerovny V.M. Equipment and technologies for welding with a thermionic hollow cathode in vacuum. Svarochnoye proizvodstvo, 2017, no. 5, pp. 37–41.
  26. The method of pulsed arc welding with a hollow cathode in a vacuum: certificate of authorship SU 1365513 A1; filed 06.08.85; publ. 20.06.05.
  27. Irrovny V.M. Improving the efficiency and service life of the hollow cathode for welding in vacuum. Svarka i diagnostika, 2011, no. 1, pp. 6–12.
  28. Baraev A.V., Ilʹinskii A.M., Kulik V.I., Nerovnyi V.M. Equipment and technology for welding with a thermoemission hollow cathode in vacuum. Welding International, 2018, no. 32 (10), pp. 667–671.
  29. Anisimov Yu.A., Medovar B.I., Paton B.E. et al. Welding in the USSR. Moscow: Nauka, 1981, vol. 1: Development of welding technology and the science of welding. Technological processes, welding materials and equipment, 624 p.
  30. Micro-Plasma-Lichtbogensсhweissverfahren für die Verbindung sehr dünner Bleche. Schweisstechnik/Soudure, 1965, no. 12, pp. 455–458.
  31. Sharma A., Chaturvedi R., Saraswat M., Kalra R. Weld reliability characteristics of AISI 304L steels welded with MPAW (Micro Plasma Arc Welding). Materials Today: Proceedings, 2022, no. 60, pp. 1966–1972.
  32. Szustaa J., Tüzünb N., Karakaş Ö. Monotonic mechanical properties of titanium grade 5 (6Al–4V) welds made by microplasma. Theoretical and Applied Fracture Mechanics, 2019, no. 100, pp. 27–38.
  33. Baruah M., Prasad S.B., Tudu N. et al. Experimental investigation of Inconel welded joints formed by pulsed micro plasma welding. Materials Today: Proceedings, 2020, no. 33, pp. 5751–5756.
  34. Golanski D., Chmielewski T., Skowronska B., Rochalski D. Advanced Applications of Microplasma Welding. Biuletyn Instytutu Spawalnictwa, 2018, no. 5, pp. 53–63.
  35. Mikhailov B.I. Steam-water plasma is the most optimal environment for many plasma technologies. Vestnik VSGUTU, 2013, no. 6 (45), pp. 77–82.
  36. Steam-water plasma torch: pat. 2263564C1 Rus. Federation; filed 22.03.04; publ. 10.11.05.
  37. Steam-water plasma torch: pat. 2268558C2 Rus. Federation; filed 02.02.04; publ. 20.01.06.
  38. Sosnin N.A., Ermakov S.A., Topolyanksky P.A. Plasma technologies. Guide for engineers. St. Petersburg: Polytech. Univ., 2013, 406 p.
  39. Shchitsyn Yu.D., Gilev I.A., Belinin D.S., Neulybin S.D., Bazhenov A.M. Plasma welding of aluminum alloys during the operation of a two-arc plasma torch on a current of reverse polarity. Vestnik PNIPU. Mashinostroyenie, materialovedenie, 2015, vol. 17, no. 3, pp. 61–70.
  40. Ovchinnikov V.V., Rastopchin R.N. Plasma welding of high-strength aluminum alloys. Naukoyemkiye tekhnologii v mashinostroyenii, 2020, no. 7 (109). pp. 3–11.
  41. Prasad K.S., Rao C.S., Rao D.N. Advances in Plasma Arc Welding: a review. Journal of Mechanical Engineering and Technology, 2012, vol. 4, no. 1, pp. 35–59.
  42. Krivtsun I.V., Bushma A.I., Khaskin V.Yu. Hybrid laser-plasma welding of stainless steels. Avtomaticheskaya svarka, 2013, no. 3 (719), pp. 48–52.
  43. Shelyagin V.D., Orishich A.M., Khaskin V.Yu. Technological features of laser, microplasma and hybrid laser-microplasma welding of aluminum alloys. Avtomaticheskaya svarka, 2014, no. 5, pp. 35–41.
  44. Hipp D., Mahrle A., Beyer E. et al. Thermal Efficiency Analysis for Laser-Assisted Plasma ArcWelding of AISI 304 Stainless Steel. Materials, 2019, no. 12, pp. 1–14.
  45. Bushma A.I. Modern state of hybrid laser-plasma welding (review). Avtomaticheskaya svarka, 2015, no. 8 (744), pp. 20–27.
  46. Korzhik V.N., Khaskin V.Yu., Grinyuk A.A. et al. Investigation of the technological features of hybrid plasma-arc welding of aluminum alloys. Sciences of Europe, 2016, no. 6-2 (6), pp. 45–51.
  47. Korzhik V.N., Khaskin V.Yu., Grinyuk A.A. et al. Features of the formation of welds in hybrid plasma-arc welding of aluminum alloys. American Scientific Journal, 2016, no. 5, pp. 36–43.
  48. Korzhik V.N., Khaskin V.Yu., Grinyuk A.A. et al. Study of pore formation in hybrid plasma-arc welding of aluminum alloys. Vostochno-Evropeyskiy nauchnyy zhurnal, 2016, vol. 12, no. 16, pp. 104–110.
  49. Babich A.A., Korzhik V.N., Khaskin V.Yu. et al. Investigation of the stress-strain state of symmetrical butt welded joints in automatic hybrid welding PLASMA-MIG. Colloquium-journal, 2020, no. 17-2 (69), pp. 33–40.
  50. Grinyuk A.A., Korzhik V.N., Shevchenko V.E. et al. Main trends in the development of plasma-arc welding of aluminum alloys. Avtomaticheskaya svarka, 2015, no. 11, pp. 39–50.
  51. Welding in mechanical engineering: a reference book in 4 vols. Moscow: Mashinostroenie, 1978, vol. 1, 504 p.
  52. Koroteev A.S., Mironov V.M., Svirchuk Yu.S. Plasmatrons: designs, characteristics, calculation. Moscow: Mashinostroenie, 1993, 296 p.
  53. Kolganov L.A. Welding production: textbook. Rostov-on-Don: Phoenix, 2002, 512 p.