The innovation technology of high temperature GS32-VI alloy production considering the recycling of all scrap appearance at certificated quantity production of FGUP «VIAM»
Sidorov V.V., Rigin V.E., Gorunov A.V., Min P.G. The innovation technology of high temperature GS32-VI alloy production considering the recycling of all scrap appearance at certificated quantity production of FGUP «VIAM» // Proceedings of VIAM. 2014. No. 6. DOI: 10.18577/2307-6046-2014-0-6-1-1. URL: https://test.viam.ru/en/journal/2014/6/1
Abstract
The developed resources-saving technology of 100% cast scrap GS32-VI supperalloy recycling affords the quality of cast bars for impurities content, gases and mechanical properties according to TU demand, stable alloy chemistry to main alloying elements, reducing cost of alloys and saving expensive and deficient alloying metals as nickel, co-balt, molybdenum, tungsten, rhenium, tantalum and other. The developed technology is marketed in FGUP «VIAM» at created scientific-production complex for cast bars manufacture.
Reference list
- Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Gorjunov A.V. Sovremennye tehnologii poluchenija prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokolenija [Modern technologies for bar stock of casting superalloys new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.
- Kablov E.N., Ospennikova O.G., Sidorov V.V., Rigin V.E. Proizvodstvo lityh prutkovyh (shihtovyh) zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Production of cast semifinished (of charge) of the modern casting blanks nickel-base superalloys] /V sb. trudov nauch.-tehnich. konf., posvjashhennoj 310-letiju ural'skoj metallurgii i sozdaniju tehniko-vnedrencheskogo centra metallurgii i tjazhelogo mashinostroenija. T. 1. Ekaterinburg: Nauka Servis. 2011. S. 31–38.
- Sidorov V.V., Rigin V.E., Gorjunov A.V., Kablov D.E. Vysokojeffektivnye tehnologii i sovremennoe oborudovanie dlja proizvodstva shihtovyh zagotovok iz litejnyh zharo-prochnyh splavov [Enabling technologies and modern equipment for production of charge billets casting superalloys] //Metallurg. 2012. №5. S. 26–30.
- Sidorov V.V., Rigin V.E., Kablov D.E. Organizacija proizvodstva lityh prutkovyh zagotovok iz sovremennyh litejnyh vysokozharoprochnyh nikelevyh splavov [Organiza-tion of production of cast bar stock of modern casting nickel-base superalloys] //Litejnoe proizvodstvo. 2011. №10. S. 2–5.
- Sidorov V.V., Rigin V.E., Timofeeva O.B., Min P.G. Vlijanie kremnija i fosfora na zharoprochnye svojstva i strukturno-fazovye prevrashhenija v monokristallah iz vysokozharoprochnogo splava VZhM4-VI [Influence of silicon and phosphorus on the heat-resistant properties and structural phase transformations in single crystals of highly heat-VI alloy VZhM4] //Aviacionnye materialy i tehnologii. 2013. №3. S. 32–38.
- Min P.G., Sidorov V.V. Opyt pererabotki litejnyh othodov splava ZhS32-VI na nauchno-proizvodstvennom komplekse VIAM po izgotovleniju lityh prutkovyh (shihtovyh) zagotovok [Experience processing waste foundry alloy ZHS32-VI at the scientific-industrial complex for the production of cast VIAM of bar (of charge) blanks] //Aviacionnye materialy i tehnologii. 2013. №4. S. 20–25.
- Sidorov V.V., Timofeeva O.B., Kalicev V.A., Gorjunov A.V. Vlijanie mikrolegirovanija RZM na svojstva i strukturno-fazovye prevrashhenija v intermetallidnom splave VKNA-25-VI [Effect of microalloying REM on properties and structural phase transitions in intermetallic alloys VKNA-25-VI] //Aviacionnye materialy i tehnologii. 2012. №4. S. 8–13.
- Sidorov V.V., Gorynov A.V., Kolmakova N.A. Effect of lanthanum on the higntemperature strength of single crystals of highly refractory alloy VZhM4-VI containing rhenium and ruthenium //Metal Science and heat treatment. 2012. V. 54. №3–4. P. 126–130.
- Pang H.T., Edmonds I.M., Jones C.N., Stone H.J., Rae C.M.F. Effects of Y and La additions on the processing and properties of a second generation single crystal nickel-base superalloys CMSX-4 /In: Superalloys-2012 International Symposium on Superalloys. 2012. P. 301–310.
- Sidorov V.V., Rigin V.E., Zajcev D.E., Gorjunov A.V. Formirovanie nanostrukturirovannogo sostojanija v litejnom zharoprochnom splave pri mikrolegirovanii ego lantanom [Formation of nanostructured state in casting superalloy with microalloying its lan-thanum] //Trudy VIAM. 2013. №1. St. 01 (viam-works.ru).
- Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemel'nye jelementy – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements – materials of current and future high-tech] //Trudy VIAM. 2013. №2. St. 01 (viam-works.ru).
- Sidorov V.V., Ishodzhanova N.V., Rigin V.E., Folomejkin Ju.I. Ocenka jeffektivnosti fil'tracii pri razlivke slozhnolegirovannogo nikelevogo rasplava [Evaluating the effec-tiveness of filtering in the casting of molten nickel complex] //Jelektrometallurgija. 2011. №11. S. 17–22.
- Obdirochno-shlifoval'nyj stanok [Deburring grinder]: pat. 2399477 Ros. Federacija; opubl. 04.02.2009.
- Kablov D.E., Sidorov V.V., Min P.G. Vlijanie primesi azota na strukturu monokristallov zharoprochnogo nikelevogo splava ZhS30-VI i razrabotka jeffektivnyh sposobov ego rafinirovanija [Influence of nitrogen impurities on the structure of single-crystal superalloy nickel alloy ZhS30-VI and develop effective ways of refining its] //Aviacionnye materialy i tehnologii. 2012. №2. S. 32–36.
- Kablov D.E., Sidorov V.V. Azot v monokristallicheskih zharoprochnyh splavah [Ni-trogen in monocrystalline superalloys] //Litejnoe proizvodstvo. 2012. №3. S. 6–8.
- Kablov D.E., Chabina E.B., Sidorov V.V., Min P.G. Issledovanie vlijanija azota na strukturu i svojstva monokristallov iz litejnogo zharoprochnogo splava ZhS30-VI [In-vestigation of the influence of nitrogen on the structure and properties of single crystals of cast superalloy ZhS30-VI] //MiTOM. 2013. №8. S. 3–7.
- Kablov D.E., Beljaev M.S., Sidorov V.V., Komarova T.I. Issledovanie vlijanija azota na malociklovuju ustalost' monokristallov zharoprochnogo nikelevogo splava ZhS30-VI [Investigation of the influence of nitrogen on the low-cycle fatigue of single crystals heat-resistant nickel alloy ZhS30-VI] //MiTOM. 2012. №7. S. 46–47.
- Sidorov V.V., Rigin V.E., Gorjunov A.V., Min P.G., Kablov D.E. Poluchenie Re–Ru-soderzhashhego splava s ispol'zovaniem nekondicionnyh othodov [Preparation of Re–Ru-containing alloy using rejects] //Metallurgija mashinostroenija. 2012. №3. S. 15–17.
- Kablov E.N., Bondarenko Ju.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [The development process of directional solidification of GTE blades with single crystal superalloys and composite structure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
