Engineering method of estimating the magnitude and nature of the internal stresses in the condensed monolayer reinforcing coatings

Artemenko N.I., Muboyadzhyan S.A.
Artemenko N.I., Muboyadzhyan S.A. Engineering method of estimating the magnitude and nature of the internal stresses in the condensed monolayer reinforcing coatings // Proceedings of VIAM. 2016. No. 1. DOI: 10.18577/2307-6046-2016-0-1-25-35. URL: https://test.viam.ru/en/journal/2016/1/4
Abstract

In the paper an engineering technique of estimating the internal stresses arising in the coating after deposition and also during operation at elevated temperatures is proposed. The dependences of magnitude and character of the internal stress on the melting temperature of coating and base materials are revealed as well as upper and lower limits of the melting temperature of the coating material ensuring the maximum allowable strain in the coating. The influence of the coating thickness on the magnitude of the internal stresses is reviewed, a formula for determination of the internal stress in the coating after deposition depending on the melting temperature of the coating and base materials, their thickness and elastic modulus is found.

Reference list
  1. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharo-prochnye splavy novogo pokoleniya [Nickel foundry hot strength alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
  2. Bazyleva O.A., Arginbaeva E.G., Turenko E.Yu. Zharoprochnye litejnye intermetallidnye splavy [Heat resisting cast intermetallic alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 57–60.
  3. Kablov E.N., Muboyadzhyan S.A. Zharostojkie i teplozashhitnye pokrytiya dlja lopatok turbiny vysokogo davleniya perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTE] // Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.
  4. Muboyadzhyan S.A., Aleksandrov D.A., Gorlov D.S., Egorova L.P., Bulavinceva E.E. Zashhitnye i uprochnjayushhie ionno-plazmennye pokrytiya dlya lopatok i drugih otvetstvennyh detalej kompressora GTD [Protective and strengthening ion-plasma coverings for blades and other responsible details of the GTE compressor] // Aviacionnye materialy i tehnologii. 2012. №S. S. 71–81.
  5. Muboyadzhyan S.A. Osobennosti osazhdeniya potoka mnogokomponentnoj plazmy vakuumno-dugovogo razryada, soderzhashhego mikrokapli isparyaemogo materiala [Features of sedimentation of flow of multicomponent plasma of the vacuum arc discharge containing microdrops of evaporated material] // Metally. 2008. №2. S. 20–34.
  6. Matveev P.V., Budinovskij S.A., Muboyadzhyan S.A., Kosmin A.A. Zashhitnye zharostojkie pokrytiya dlya splavov na osnove intermetallidov nikelya [High-temperature coatings for intermetallic nickel-basic alloys] // Aviacionnye materialy i tehnologii. 2013. №2. S. 12–15.
  7. Muboyadzhyan S.A., Aleksandrov D.A., Gorlov D.S. Nanoslojnye uprochnyayushchie pokrytiya dlya zashhity stalnyh i titanovyh lopatok kompressora GTD [Nanolayer strengthening coverings for protection of steel and titanic compressor blades of GTE] // Aviacionnye materialy i tehnologii. 2011. №3. S. 3–8.
  8. Budinovskij S.A., Muboyadzhyan S.A., Gayamov A.M., Stepanova S.V. Ionno-plazmennye zharostojkie pokrytiya s kompozicionnym barernym sloem dlya zashhity ot okisleniya splava ZhS36-VI [Ion-plasma heat resisting coverings with composition barrier layer for protection against oxidation of alloy ZhS36-VI] // MiTOM. 2011. №1. S. 34–40.
  9. Gayamov A.M. Zharostojkoe pokrytie s kompozicionnym barernym sloem dlya zashhity vneshnej poverhnosti rabochih lopatok GTD iz renijsoderzhashhih zharoprochnyh nikelevyh splavov [Heat resisting covering with composition barrier layer for protection of exterior surface of working blades of GTE from reniye of containing heat resisting nickel alloys] / V sb. mater. XI Rossijskoj ezhegodnoj konf. molodyh nauchnyh sotrudnikov i aspirantov «Fiziko-himiya i tehnologiya neorganicheskih materialov». M.: IMET RAN, 2012. C. 473–475.
  10. Muboyadzhyan S.A., Budinovskij S.A., Gayamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytiya i zharostojkie sloi dlya teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] // Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.
  11. Sposob obrabotki poverhnosti metallicheskogo izdeliya [Way of surface treatment of metal product]: pat. 2368701 Ros. Federaciya; opubl. 27.09.09.
  12. Kablov E.N., Muboyadzhyan S.A. Teplozashhitnye pokrytiya dlya lopatok turbiny vysokogo davleniya perspektivnyh GTD [Heat-protective coverings for turbine blades of high pressure of perspective GTE] // Metally. 2012. №1. S. 5–13.
  13. Sposob naneseniya kombinirovannogo zharostojkogo pokrytiya [Way of drawing the combined heat resisting covering]: pat. 2402633 Ros. Federaciya; opubl. 31.03.09.
  14. Budinovskij S.A., Muboyadzhjan S.A., Gayamov A.M., Kosmin A.A. Zharostojkie ionno-plazmennye pokrytija dlya lopatok turbin iz nikelevyh splavov, legirovannyh reniem [Heat resisting ion-plasma coverings for blades of turbines from the nickel alloys alloyed by reniye] // MiTOM. 2008. №6. S. 31–36.
  15. Budinovskij S.A., Kablov E.N., Muboyadzhyan S.A. Primenenie analiticheskoj modeli opredeleniya uprugih napryazhenij v mnogoslojnoj sisteme pri reshenii zadach po sozdaniyu vysokotemperaturnyh zharostojkih pokrytij dlya rabochih lopatok aviacionnyh turbin [Application of analytical model of determination of elastic stresses in multi-layer system at the solution of tasks on creation of high-temperature heat resisting coverings for working blades of aviation turbines] // Vestnik MGTU im. N.E. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 26–37.
  16. Budinovskij S.A. Primenenie analiticheskoj modeli opredeleniya uprugih mehanicheskih i termicheskih napryazhenij v mnogoslojnoj sisteme v reshenii zadach po sozdaniyu zharostojkih alyuminidnyh pokrytij [Application of analytical model of determination of elastic mechanical and thermal stresses in multi-layer system in the solution of tasks on creation of heat resisting alyuminidny coverings] // Uprochnyayushhie tehnologii i pokrytiya. 2013. №3. S. 3–11.
  17. Lindemann F.A. The calculation of molecular vibration frequencies // Phis. Z. 1911. V. 11. P. 609–619.
  18. Samsonov G.V. Svojstva elementov Chast 1. Fizicheskie svojstva[Properties of elements. Part 1. Physical properties]: spravochnik. 2-e izd. M.: Metallurgiya, 1976. 600 s.
  19. Samsonov G.V., Vinickij I.M. Tugoplavkie soedineniya [High-melting connections]: spravochnik. 2-e izd. M.: Metallurgiya, 1976. 560 s.
  20. Feodosev V.I. Soprotivlenie materialov [Resistance of materials]. 10-e izd., pererab. i dop. M.: MGTU im. N.E. Baumana. 1999. 590 s.
  21. Elyutin V.P., Pavlov Yu.A. Vysokotemperaturnye materialy [High-temperature materials]. Ch. 1. M.: Metallurgiya, 1972. 264 s.
  22. Francevich I.I., Voronov F.F., Bakuta S.A. Uprugie postoyannye i moduli uprugosti metallov i nemetallov [Elastic constants and elastic moduluses of metals and nonmetals]: spravochnik. Kiev: Naukova dumka, 1982. 286 s.