Modern ways of processing of thermoplastics

Petrova G.N., Larionov S.A., Sorokin A.E., Sapego Yu. A.
Petrova G.N., Larionov S.A., Sorokin A.E., Sapego Yu. A. Modern ways of processing of thermoplastics // Proceedings of VIAM. 2017. No. 11. DOI: 10.18577/2307-6046-2017-0-11-7-7. URL: https://test.viam.ru/en/journal/2017/11/7
Keywords
thermoplastic, processing, 3D-press, properties, product, pressure casting, prototyping.
Abstract

Article is devoted to innovative manufacturing techniques of products from polymeric materials – to the additive FDM and SLS technologies implemented now in VIAM Federal State Unitary Enterprise. Their advantages and shortcomings are shown, optimum conditions of use are given. Properties of the thermoplastic compositions developed for application in the FDM and SLS technologies are given. It is established that properties of the samples made on the additive FDM and SLS technologies of developed the thermoplastic compositions, are at one level with properties of the samples received in the traditional way of pressure casting, and do not concede to foreign analogs.

Reference list
  1. Kablov E.N. Rossii nuzhny materialy novogo pokoleniya [Materials of new generation are necessary to Russia] // Redkie zemli. 2014. №3. S. 8–13.
  2. Kablov E.N. Tendencii i orientiry innovacionnogo razvitiya Rossii: sb. nauch.-inform. materialov. 3-e izd. [Tendencies and reference points of innovative development of Russia: collection of scientific information materials. 3rd ed.]. M.: VIAM, 2015. 720 s.
  3. Smirnov O.I., Skorodumov S.V. Modelirovanie tehnologii poslojnogo sinteza pri razrabotke izdelij slozhnoj formy [Modeling of technology of level-by-level synthesis when developing products of difficult form] // Sovremennye naukoemkie tehnologii. 2010. №4. S. 83–87.
  4. Kablov E.N. Poroshki izbavlyayut ot lishnego: intervyu [Powders relieve of the superfluous: interview] // Ekspert. 2014. №49. S. 46–51.
  5. Petrova G.N., Sapego Yu.A., Larionov S.A., Platonov M.M., Laptev A.B. Pozharobezopasnye termoplastichnye materialy dlya 3D-tehnologii [Fireproof thermoplastic materials for 3D-technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №9 (57). St. 07. Available at: http://www.viam-works.ru (accessed: September 28, 2017). DOI: 10.18577/2307-6046-2017-0-9-7-7.
  6. Petrova G.N., Larionov S.A., Platonov M.M., Perfilova D.N. Termoplastichnye materialy novogo pokoleniya dlya aviacii [Thermoplastic materials of new generation for aviation] // Aviacionnye materialy i tehnologii 2017. №S. S. 420–436. DOI: 10.18577/2071-9140-2017-0-S-420-436.
  7. Lužanin O., Movrin D., Plančak M. Experimental investigation of extrusion speed and temperature effects on arithmetic mean surface roughness in FDM built spectmens // Journal for Technology of Plasticity. 2013. Vol. 38. P. 179–191.
  8. Barnatt C. 3D Printing: The Next Industrial Revolution. USA: CreateSpace Independent Publishing Platform, 2013. P. 8–20.
  9. Turner B., Strong R., Gold S. A review of melt extrusion additive manufacturing processes: I. Process design and modeling // Rapid Prototyping Journal. 2014. No. 20/3. P. 192–204. DOI: 10.1108/RPJ-01-2013-0012.
  10. Dudeк P. FDM 3D printing technology in manufacturing composite elements // Archives of Metallurgy and Materials. 2013. Vol. 58. Iss. 4. DOI: 10.2478/amm-2013-0186.
  11. Croccolo D., De Agostinis M., Olmi G. Experimental characterization and analytical modelling of the mechanical behavior of fused deposition processed parts made of ABS-M30 // Computational Materials Science. 2013. Vol. 79. P. 506–518. DOI: 10.1016/j.commatsci.2013.06.041.
  12. Platonov M.M., Petrova G.N., Larionov S.A., Barbotko S.L. Optimizaciya sostava polimernoj kompozicii s ponizhennoj pozharnoj opasnostyu na osnove polikarbonata dlya tehnologii 3D-pechati rasplavlennoj polimernoj nityu [Optimization of structure of polymeric composition with the lowered fire danger on the basis of polycarbonate for technology of the 3D-press the melted polymeric thread] // Izvestiya vuzov. Ser.: Himiya i himicheskaya tehnologiya. 2017. T. 60. №1. S. 87–94.
  13. Platonov M.M., Larionov S.A. Issledovanie fazovyh perehodov i struktury polimernyh poroshkovyh kompozicij na osnove polidodekalaktama, poluchennyh metodom kristallizacii iz rastvorov v poljarnyh aprotonnyh rastvoriteljah [Investigation of phase transitions and structure of the polymer powder compositions based on polydodecanolactam obtained by crystallization from solutions in polar aprotic solvents] // Aviacionnye materialy i tehnologii. 2016. №S1 (43). S. 65–73. DOI: 10.18577/2071-9140-2016-0-S1-65-73.
  14. Mikulenok I.O. Opredelenie reologicheskih svojstv termoplastichnyh kompozicionnyh materialov [Definition of rheological properties of thermoflexible composite materials] // Plasticheskie massy. 2011. №7. S. 26–30.
  15. Huang S.H., Liu P., Mokasdar A., Hou L. Additive manufacturing and its societal impact: a literature review // International Journal of Advanced Manufacturing Technology. 2013. Vol. 67. P. 1191–1203. DOI: 10.1007/s00170-012-4558-5.
  16. Bikas H., Stavropoulos P., Chryssolouris G. Additive manufacturing methods and modeling approaches: a critical review // International Journal of Advanced Manufacturing Technology. 2016. Vol. 83. P. 389–405. DOI: 10.1007/s00170-015-7576-2.
  17. Novakova-Marcincinova L., Kuric I. Basic and Advanced Materials for Fused Deposition Modeling Rapid Prototyping Technology // Manufacturing and Industrial Engineering. 2012. Vol. 11 (1). P. 24–27.
  18. Hill N., Haghi M. Deposition direction-dependent failure criteria for fused deposition modeling polycarbonate // Rapid Prototyping Journal. 2014. Vol. 20/3. P. 221–227. DOI: 10.1108/RPJ-04-2013-0039.
  19. Goodridge R.D., Tuck C.J., Hague R.J.M. Laser sintering of polyamides and other polymers // Progress in Materials Science. 2012. Vol. 57. P. 229–267. DOI: 10.1016/j.pmatsci.2011.04.001.
  20. Kruth J.-P., Levy G., Klocke F., Childs T.H.C. Consolidation phenomena in laser and powder-bed based layered manufacturing // Annals of the CIRP. 2007. Vol. 56/2. P. 730–759. DOI: 10.1016/j.cirp.2007.10.004.
  21. Sorokin A.E., Platonov M.M., Larionov S.A. Selektivnoe lazernoe splavlenie polimernyh kompozicij na osnove poliamida 12 [Selective laser sintering of polymer compositions based on polyamide 12] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №9 (57). St. 05. Available at: http://www.viam-works.ru (accessed: September 28, 2017). DOI: 10.18577/2307-6046-2017-0-9-5-5.
  22. Rauta S., Jattib V.S., Khedkarc N.K., Singhd T.P. Investigation of the effect of built orientation on mechanical properties and total cost of FDM parts // Procedia Materials Science. 2014. Vol. 6. P. 1625–1630.
  23. Novakova-Marcincinova L., Novak-Marcincin J. Verification of mechanical properties of abs materials used in FDM rapid prototyping technology // Proceedings in Manufacturing Systems. 2013. Vol. 8. Iss. 2. P. 87–92.
  24. Petrova G.N., Starostina I.V., Rumyanceva T.V., Sapego Yu.A. Effektivnost povysheniya kachestva izdelij iz polikarbonata termoobrabotkoj [Efficiency of improvement of quality of products from polycarbonate heat treatment] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №9 (57). St. 06. Available at: http://www.viam-works.ru (accessed: September 28, 2017). DOI: 10.18577/2307-6046-2017-0-9-6-6.
  25. Sidorina A.I., Gunyaeva A.G. Rynok uglerodnyh volokon i kompozitov na ih osnove (obzor) [The market of carbon fibers and composites on their basis (overview)] // Himicheskie volokna. 2016. №4. S. 48–53.
  26. Petrova G.N., Bejder E.Ya., Starostina I.V. Litevye termoplasty dlya izdelij aviacionnoj tehniki [Molded thermoplastics for products of aviation engineering] // Vse materialy. Enciklopedicheskij spravochnik. 2016. №6. S. 10–15.
  27. Kraev I.D., Shuldeshov E.M., Platonov M.M., Yurkov G.Yu. Obzor kompozicionnyh materialov, sochetayushhih zvukozashhitnye i radiozashhitnye svojstva [Composite materials combining acoustic and radio shielding properties] // Aviacionnye materialy i tehnologii. 2016. №4 (45). S. 60–67. DOI: 10.18577/2071-9140-2016-0-4-60-67.
  28. Kablov E.N., Semenova L.V., Petrova G.N., Larionov S.A., Perfilova D.N. Polimernye kompozicionnye materialy na termoplastichnoj matrice [Polymeric composite materials on thermoflexible matrix] // Izvestiya vuzov. Ser.: Himiya i himicheskaya tehnologiya. 2016. T. 59. №10. S. 61–71.
  29. Sytyj Yu.V., Sagomonova V.A., Yurkov G.Yu., Celikin V.V. Novye konstrukcionnye funkcionalnye PKM na osnove termoplastov i tehnologii ih formovaniya [New constructional functional PCM on the basis of thermoplastics and technology of their formation] // Aviacionnaya promyshlennost, 2013. №2. S. 12.
  30. Mihajlin Yu.A. Termoustojchivye polimery i polimernye materialy [Thermosteady polymers and polymeric materials]. SPb.: Professiya, 2006. S. 29–30.
  31. Petrova G.N., Starostina I.V., Rumyanceva T.V. Issledovanie vozmozhnosti markirovki detalej iz polikarbonata [Study of the possibility of marking parts of polycarbonate] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №10. St. 11. Available at: http://www.viam-works.ru (accessed: September 28, 2017). DOI: 10.18577/2307-6046-2016-0-10-11-11.
  32. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
  33. Kablov E.N. Iz chego sdelat budushhee? Materialy novogo pokoleniya, tehnologii ih sozdaniya i pererabotki – osnova innovacij [Of what to make the future? Materials of new generation, technology of their creation and processing – basis of innovations] // Krylya Rodiny. 2016. №5. S. 8–18.
  34. Kablov E.N. Materialy novogo pokoleniya [Materials of new generation ] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
  35. Kryzhanovskij V.K., Burlov V.V., Panimatchenko A.D., Kryzhanovskaya Yu.V. Tehnicheskie svojstva polimernyh materialov [Engineering properties of polymeric materials]. SPb.: Professiya, 2005. 240 s.
  36. Kerber M.L., Vinogradov V.M., Golovkin G.S. i dr. Polimernye kompozicionnye materialy: struktura, svojstva, tehnologiya [Polymeric composite materials: structure, properties, technology]. SPb.: Professiya, 2011. S. 32–33.
  37. Lazareva T.K., Ermakin S.N., Kostyagina V.A. Problemy sozdaniya kompozicionnyh materialov na osnove konstrukcionnyh termoplastov [Problems of creation of composite materials on the basis of constructional thermoplastics] // Uspehi v himii i himicheskoj tehnologii. 2010. T. 24. №4. S. 58–63.
  38. Nefedov N.I., Kondrashov E.K., Ponomarenko S.A., Gorbenko O.M., Buznik V.M., Petrova A.P. Peculiarities of the structure of fluoroparaffins and coatings on their basis // Polymer Science. Series D. 2017. Vol. 10. No. 3. P. 269–273.
  39. Process for the manufacture of polyamide 12 powder with a high melting point: pat. CA 2498712 C; publ. 15.06.10.
  40. Use of a polyamide 12 for selective laser sintering: pat. EP 0911142 B1; publ. 03.08.05.
  41. Method of selective laser sintering with improved materials: pat. US 7794647 B1; publ. 14.08.06.
  42. Seltzera R., De la Escalerab F.M., Seguradoa J. Effect of water conditioning on the fracture behavior of PA12 composites processed by selective laser sintering // Materials Science and Engineering: A. 2011. Vol. 528. P. 6927–6933. DOI: 10.1016/j.msea.2011.05.045.
  43. Manfred S., Antonio A., Konrad W. Polymer Powders for Selective Laser Sintering (SLS) // 30th International Conference of the Polymer Processing Society. Cleveland, Ohio, 2014. P. 7–12.