Forging of blanks of turbine disks of small-size gas turbine engines from VAR-ingots of alloy EP742-ID by using isothermal presses

Ponomarenko D.A., Skugorev A.V., Kin T.Yu., Shpagin A.S.
UDC
621.7.043:669.018.44
DOI
10.18577/2307-6046-2019-0-8-9-17
Article PDF (Russian) (710.04 KB)
How to cite
Ponomarenko D.A., Skugorev A.V., Kin T.Yu., Shpagin A.S. Forging of blanks of turbine disks of small-size gas turbine engines from VAR-ingots of alloy EP742-ID by using isothermal presses // Proceedings of VIAM. 2019. No. 8. DOI: 10.18577/2307-6046-2019-0-8-9-17. URL: https://test.viam.ru/en/journal/2019/8/2
Keywords
heat-resistant nickel-based alloys, isothermal forging, vacuum-arc remelted ingot (VAR-ingot), turbine disk.
Abstract

The work is dedicated to obtaining deformed blank of turbine disk of small-size gas turbine engine immediately from vacuum-arc remelted ingot (VAR-ingot) of heat-resistant nickel-based alloy EP742-ID using the method of isothermal deformation. Principal possibility of obtaining quality blank of turbine disk with use of VAR-ingot as primary blank instead pre-deformed one (forged or pressed blank) is shown. Proposed technological scheme can be used for production of blank disks of small-size gas turbine engines from other grades of heat-resistant alloys.

Reference list
  1. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.
  2. Ospennikova O.G. Itogi realizacii strategicheskih napravlenij po sozdaniyu novogo pokoleniya zharoprochnyh litejnyh i deformiruemyh splavov i stalej za 2012–2016 gg. [Implementation results of the strategic directions on creation of new generation of heat-resisting cast and wrought alloys and steels for 2012–2016] // Aviacionnye materialy i tehnologii. 2017. №S. S. 17–23. DOI: 10.18577/2071-9140-2017-0-S-17-23.
  3. Razuvaev E.I., Moiseev N.V., Kapitanenko D.V., Bubnov M.V. Sovremennye tehnologii obrabotki metallov davleniem [Modern technologies of plastic working of metals] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 03. Available at: http://www.viam-works.ru (accessed: May 14, 2019). DOI: 10.18577/2307-6046-2015-0-2-3-3.
  4. Ponomarenko D.A., Letnikov M.N., Skugorev A.V., Sidorov S.A. Ispol'zovaniye spetsializirovannykh izotermicheskikh pressov dlya kovki zagotovok diskov turbiny iz trudnodeformiruyemykh zharoprochnykh splavov [The use of specialized isothermal presses for forging blanks of turbine disks from refractory heat-resistant alloys] // Kuznechno-shtampovochnoye proizvodstvo. Obrabotka materialov davleniyem. 2018. №3. S. 19–25.
  5. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Strokov V.V. Tekhnologicheskiye vozmozhnosti spetsializirovannykh izotermicheskikh pressov siloy 6,3 i 16 MN v proizvodstve detaley aviatsionnogo naznacheniya [Technological capabilities of specialized isothermal presses with a force of 6.3 and 16 MN in the production of aircraft parts] // Kuznechno-shtampovochnoye proizvodstvo. Obrabotka materialov davleniyem. 2015. №9. S. 36–41.
  6. Kablov E.N. Marketing materialovedeniya, aviastroyeniya i promyshlennosti: nastoyashcheye i budushcheye [Marketing of materials science, aircraft building and industry: present and future] // Direktor po marketingu i sbytu. 2017. №5–6. S. 40–44.
  7. Kablov E.N. Iz chego sdelat budushcheye? Materialy novogo pokoleniya, tekhnologii ikh sozdaniya i pererabotki – osnova innovatsiy [What to make the future of? Materials of a new generation, technologies for their creation and processing - the basis of innovation] // Krylya Rodiny. 2016. №5. S. 8–18.
  8. Bubnov M.V., Sidorov S.A., Bazhenov A.R., Chebotareva E.S. Razvitiye teorii i praktiki proizvodstva shtampovok diskov GTD iz geterofaznykh zharoprochnykh nikelevykh splavov [Development of the theory and practice of production of punchings of disks of from gas turbine engines of heterophase nickel-based superalloys] // Novosti materialovedeniya. Nauka i tekhnika: elektron. nauch.-tekhnich. zhurn. 2017. №2 (26). St. 02. Available at: http://www.materialsnews.ru (accessed: May 14, 2019).
  9. Razuvayev E.I., Bakradze M.M., Kapitanenko D.V., Sidorov S.A. Tekhnologii izgotovleniya deformirovannykh polufabrikatov neposredstvenno iz rasplava, poluzhidkogo sostoyaniya ili nepreryvnolitoy zagotovki [Manufacturing technologies for deformed semi-finished products directly from a melt, semi-liquid state or continuously cast billets] // Stal. 2016. №2. S. 67–71.
  10. Bakradze M.M., Volkov A.M., Shestakova A.A., Letnikov M.N., Bubnov M.V. Osobennosti izmeneniya razmera zeren v diskovom granuliruyemom zharoprochnom nikelevom splave, proizvedennom po razlichnym tekhnologiyam [The features of the grains size changing in the p/m Ni-base superalloy for disks application produced via different technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №2 (62). St. 01. Available at: http://www.viam-works.ru (accessed: March 31, 2019). DOI: 10.18577/2307-6046-2018-0-2-1-1.
  11. Izakov I.A., Kapitanenko D.V., Bubnov M.V., Bazhenov A.R. Issledovaniye parametrov tekhnologicheskikh protsessov izotermicheskogo deformirovaniya [Research of parameters of technological processes of isothermal deformation] // Novosti materialovedeniya. Nauka i tekhnika: elektron. nauch.-tekhnich. zhurn. 2016. №5 (23). St. 04. Available at: http://www.materialnews.ru (accessed: April 01, 2019).
  12. Rozenenkova V.A., Solntsev S.S., Mironova N.A., Gavrilov S.V. Steklokeramicheskiye kompozitsionnyye zashchitnyye tekhnologicheskiye pokrytiya dlya termomekhanicheskoy obrabotki intermetallidnykh splavov [Glass-ceramic composite protective technological coatings for thermomechanical processing of intermetallic alloys] // Steklo i keramika. 2016. №10. S 32–36.
  13. Stebunov S.A., Bocharov Yu.A. Sertifikatsiya aviatsionnykh pokovok na osnove modelirovaniya protsessov v programme QForm [Certification of aviation forgings based on process modeling in the QForm program] // Kuznechno-shtampovochnoye proizvodstvo. Obrabotka materialov davleniyem. 2011. №6. S. 33–35.
  14. Nosov V.K., Kononov S.A., Perevozov A.S. i dr. Reologicheskiye svoystva splava EP742-ID v kontekste integrirovannogo vychislitelnogo materialovedeniya i inzhiniringa (ICME). Chast 1. Rezultaty eksperimentalnykh issledovaniy [Rheological properties of the EP742-ID alloy in the context of integrated computational materials science and engineering (ICME). Part 1. Results of experimental studies] // Izvestiya vysshikh uchebnykh zavedeniy. Tsvetnaya metallurgiya. 2018. №1. S. 30–42. DOI: 10.17073/0021-3438-2018-1-30-42.
  15. Nosov V.K., Kononov S.A. Perevozov A.S. i dr. Reologicheskiye svoystva splava EP742-ID v kontekste integrirovannogo vychislitelnogo materialovedeniya i inzhiniringa (ICME). Chast 2. Modelirovaniye protsessa szhatiya obraztsov i virtualnykh zagotovok [Rheological properties of the EP742-ID alloy in the context of integrated computational materials science and engineering (ICME). Part 2. Modeling the compression process of samples and virtual blanks] // Izvestiya vysshikh uchebnykh zavedeniy. Tsvetnaya metallurgiya. 2018. №1. S. 43–52. DOI: 10.17073/0021-3438-2018-1-43-52.
  16. Ponomarenko D.A., Rozenenkova V.A., Skugorev A.V., Shishkov S.YU. Effektivnoye ispolzovaniye zashchitnykh tekhnologicheskikh pokrytiy pri izotermicheskoy shtampovke na vozdukhe slozhnoprofilnykh detaley iz titanovykh splavov [The effective use of protective technological coatings for isothermal stamping in air of complex-profile parts made of titanium alloys] // Kuznechno-shtampovochnoye proizvodstvo. Obrabotka materialov davleniyem. 2014. №9. S. 44–48.
  17. Lozhkova D.S., Dalin M.A., Lyayzenberg D.V. Avtomatizirovannyy immersionnyy ultrazvukovoy kontrol komponenta divertora termoyadernogo reaktora [Automated immersion ultrasonic control of the divertor component of a thermonuclear reactor] // Avtomatizatsiya v promyshlennosti. 2014. №11. S. 36–38.
  18. Lozhkova D.S., Dalin M.A., Tsykunov N.V. Otsenka dostovernosti avtomatizirovannogo ultrazvukovogo kontrolya titanovykh splavov [Reliability assessment of automated ultrasonic testing of titanium alloys] // Kontrol. Diagnostika. 2014. №6. S. 24–28.
  19. Lozhkova D.S., Krasnov I.S. Eksperimentalnye issledovaniya po otsenke defektnosti svarnykh soyedineniy osnovnykh detaley GTD [Experimental studies to assess the defectiveness of welded joints of the main parts of a gas turbine engine] // Defektoskopiya. 2015. №2. S. 10–16.
  20. Kablov E.N. K 80-letiyu VIAM [On the occasion of the 80th anniversary of VIAM] // Zavodskaya laboratoriya. Diagnostika materialov. 2012. T. 78. №5. S. 79–82.
  21. Kablov E.N., Sidorov V.V., Kablov D.E., Min P.G. Metallurgicheskie osnovy obespecheniya vysokogo kachestva monokristallicheskih zharoprochnyh nikelevykh splavov [The metallurgical fundamentals for high quality maintenance of single crystal heat-resistant nickel alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 55–71. DOI: 10.18577/2071-9140-2017-0-S-55-71.
  22. Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Letnikov M.N., Mazalov I.S. Primenenie novyh deformiruemyh nikelevyh splavov dlja perspektivnyh gazoturbinnyh dvigatelej [The application of new wrought nickel alloys for advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 116–129. DOI: 10.18577/2071-9140-2017-0-S-116-129.