Rotational friction welding of cast and deformed nickel superalloy VG159 semifinished products
Samorukov M.L., Sviridov A.V., Rassokhina L.I., Bityutskaya O.N. Rotational friction welding of cast and deformed nickel superalloy VG159 semifinished products // Proceedings of VIAM. 2020. No. 1. DOI: 10.18577/2307-6046-2020-0-1-15-23. URL: https://test.viam.ru/en/journal/2020/1/2
Keywords
friction welding, rotational friction welding, nickel superalloy, gas turbine engine.
Abstract
A study was made to analyze the rotational friction welding weldability of homogeneous and heterogeneous combinations of semi-finished products of nickel superalloy VZh159. Welded joints of cast semi-finished products in a homogeneous combination and cast semi-finished products with deformed ones were obtained. To select the optimal technological parameters, the values of the static bending angle of the samples obtained without hardening heat treatment were determined. Welded joints obtained at the selected optimal technological parameters and with hardening heat treatment after welding were investigated to determine the mechanical properties and structural features.
Reference list
- Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
- Kablov E.N., Ospennikova O.G., Bazyleva O.A. Materials for high-heat-loaded parts of gas turbine engines. Vestnik MGTU im. N.E. Bauman. Ser.: Mashinostroyeniye, 2011. no SP4, pp. 13–19.
- Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategic directions of development of structural materials and technologies for their processing for aircraft engines of the present and future. Avtomaticheskaya svarka, 2013, no. 10, pp. 23–32.
- Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Letnikov M.N., Mazalov I.S. The application of new wrought nickel alloys for advanced gas turbine engines. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 116–129. DOI: 10.18577/2071-9140-2017-0-S-116-129.
- Razuvaev E.I., Moiseev N.V., Kapitanenko D.V., Bubnov M.V. Modern technologies of plastic working of metals. Trudy VIAM, 2015, no. 2, paper no. 03. Available at: http://www.viam-works.ru (accessed: September 15, 2019). DOI: 10.18577/2307-6046-2015-0-2-3-3.
- Belyaev M.S., Terentjev V.F., Gorbovets M.A., Bakradze M.M., Antonova O.S. [Low cycle fatigue of Ni-based superalloy VZh175 at preset strain. Trudy VIAM, 2015, no. 9, paper no. 01. Available at: http://www.viam-works.ru (accessed: September 15, 2019). DOI: 10.18577/2307-6046-2015-0-9-1-1.
- Kablov E.N., Lukin V.I., Ospennikova O.G. Welding and soldering in the aerospace industry. Tr. Vseros. nauch.-praktich. konf. «Svarka i bezopasnost». Yakutsk: IFTPPS SB RAS, 2012, pp. 21-30.
- Eliseev Yu.S., Maslenkov S.B., Geykin V.A., Poklad V.A. The technology of creating permanent connections in the production of gas turbine engines. M.: Nauka i tekhnologii, 2001. 554 p.
- Sorokin L.I. The formation of hot cracks during welding of heat-resistant nickel alloys. Svarochnoye proizvodstvo, 2005, no. 7, pp. 29–33.
- Sorokin L.I. Weldability of heat-resistant nickel alloys (review). Part 2. Svarochnoye proizvodstvo, 2004, no. 9, pp. 3–7.
- Kablov E.N., Lomberg B.S., Ospennikova O.G. Creation of modern heat-resistant materials and technologies for their production for aircraft engine manufacturing. Krylya Rodiny, 2012, no. 3-4, pp. 34–38.
- Lomberg B.S., Ovsepyan S.V., Bakradze M.M., Mazalov I.S. High-temperature heat resisting nickel alloys for details of gas turbine engines. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 52–57.
- Ville V.I. Solid phase metal welding. M.: Mashinostroyeniye, 1970. 176 p.
- Friction welding: a guide. L.: Mashinostroyeniye, 1987. 235 p.
- Lukin V.I., Kovalchuk V.G., Samorukov M.L., Gridnev Yu.M., Zhegina I.P., Kotelnikova L.V. Features of friction welding technology of joints from VKNA-25 and EP975 alloys. Svarochnoye proizvodstvo, 2010, no. 5, pp. 28–33.
- Lomberg B.S., Bakradze M.M., Chabina E.B., Filonova E.V. Interrelation of structure and properties of high-heat resisting nickel alloys for disks of gas turbine engines. Aviacionnye materialy i tekhnologii, 2011, no. 2, pp. 25–30.
- Stepanov A.V. Methods of x-ray non-destructive testing in production of aircraft engines. Aviacionnye materialy i tehnologii, 2010, no. 3, pp. 28–32.
- Zhegina I.P., Kotelnikova L.V., Grigorenko V.B., Zimina Z.N. Features of destruction of deformable nickel alloys and steel. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 455–465.
