The prospect of using the monocrystalline intermetallic alloy VIN4M for stator parts of helicopter engines
Bazyleva O.A., Visik E.M., Morozova L.V., Lоnskaya N.A. The prospect of using the monocrystalline intermetallic alloy VIN4M for stator parts of helicopter engines // Proceedings of VIAM. 2024. No. 12. DOI: 10.18577/2307-6046-2024-0-12-3-17. URL: https://test.viam.ru/en/journal/2024/12/1
Keywords
intermetallic compound, single crystal, structure, phase composition, high temperature treatment, long-term strength, nozzle blades
Abstract
The article presents microstructural studies of monocrystalline samples of crystallographic orientation [001] of the intermetallic alloy VIN4M in the cast state, after complete heat treatment and samples that have passed long-term static tests. A fractographic study of samples that have undergone long-term tests at various temperatures and stresses is also presented. The technology of casting blanks of nozzle blades has been developed and a batch of monocrystalline nozzle blade castings made of intermetallic alloy VIN4M with high yield has been obtained in production conditions.
Reference list
- Zaynullin R.I., Ganeev A.A., Shakhov R.V. et al. Microstructure and mechanical properties in compression at temperatures of 1000–1200 °C of heat-resistant nickel alloys with a high content of γʹ-forming elements. Pisma o materialakh, 2020, vol. 10, no. 4 (40), pp. 381–386.
- Zaitsev N.A., Logunov A.V., Samoylenko V.M., Shatulsky A.A. Forecasting the resource of the «heat-resistant alloy – heat-resistant coating» complex based on an assessment of structural stability. Vestnik Moskovskogo gosudarstvennogo otkrytogo universiteta. Ser.: Tekhnika i tekhnologiya, 2012, no. 2 (8), pp. 5–17.
- Zaitsev N.A., Logunov A.V., Shatulsky A.A., Shmotin Yu.N. Determination of diffusion coefficients of alloying elements in heat-resistant nickel alloys. Tekhnologiya metallov, 2011, no. 10, pp. 38–46.
- Mikhailov A.M., Logunov A.V., Danilov D.V. Ensuring improved quality of heat-resistant nickel alloys by reducing the permissible range of dispersion of alloying elements. Tekhnologiya metallov, 2024, no. 2, pp. 30–37.
- Svetlov I.L., Petrushin N.V., Epishin A.I., Karashaew M.M., Elyutin E.S. Single crystals of nickel-based superalloys alloyed with rhenium and ruthenium (review). Part 1. Aviation materials and technologies, 2023, no. 1 (70), paper no. 03. Available at: http://www.journal.viam.ru (accessed: April 16, 2024). DOI: 10.18577/2713-0193-2023-0-1-30-50.
- Svetlov I.L., Petrushin N.V., Epishin A.I., Karashaew M.M., Elyutin E.S. Single crystals of nickel-based superalloys alloyed with rhenium and ruthenium (review). Part 2. Aviation materials and technologies, 2023, no. 2 (71), paper no. 01. Available at: http://www.journal.viam.ru (accessed: April 16, 2024). DOI: 10.18577/2713-0193-2023-0-2-3-22.
- Chabina E.B., Petrushin N.V., Filonova E.V., Elyutin E.S., Raevskikh A.N. Evolution of the structure and phase composition of the material of the working blade made of ZhS32 alloy as a result of the impact of operational factors. New materials and technologies for deep processing of raw materials - the basis for innovative development of the Russian economy: Proc. III Int. scientific-technical. conf. Moscow: National Research Center «Kurchatov Institute» – VIAM, 2022, pp. 85–97.
- Povarova K.B., Kazanskaya N.K., Buntushkin V.P. et al. Thermal stability of the structure of the alloy based on Ni3Al and its application in the working blades of small-sized gas turbine engines. Metally, 2003, no. 3, pp. 90–100.
- Kolobov Yu.R., Kablov E.N., Kozlov E.V. et al. Structure and properties of intermetallic materials with nanophase strengthening. Moscow: MISIS, 2008, 327 p.
- Nochovnaya N.A., Bazyleva O.A., Kablov D.E., Panin P.V. Intermetallic alloys based on titanium and nickel. Ed. E.N. Kablov. Moscow: VIAM, 2018, 308 p.
- Shevtsova L.I. Study of VKNA-1V alloy obtained by SLS with preliminary mechanical activation of powders. Metallurg, 2023, no. 8, pp. 63–70.
- Grinberg B.A., Ivanov M.A. Intermetallics Ni3Al and TiAl: microstructure, deformation behavior. Ekaterinburg, 2002, 359 p.
- Verhoeven J.D., Lee J.H., Laabs F.C., Jones L.L. The phase eguilibria of Ni3Al evaluated by directional solidification and diffusion couple experiment. Journal Phase Eguilibrium, 1991, vol. 12, no. 1, pp. 15–23.
- Jozwik P., Polkowski W., Bojar Z. Applications of Ni3Al Based Intermetallic alloys – Current Stage and Potential Perceptivities. Materials, 2015, no. 8, pp. 2537–2568. DOI: 10.3390/ma8052537.
- Yao Y., Xing C., Peng H. Solidification microstructure and tensile deformation mechanisms of selective electron beam melted Ni3Al-based alloy at room and elevated temperatures. Materials Science & Engineering A, 2021, vol. 802, pp. 16–25. DOI: 10.1016/j.msea/2020/140629.
- Zhao Y., Chang Y., Li X. et al. P phase precipitation and strengthening behavior of a novel polycrystalline Ni3Al-based intermetallic alloy at 1100 °C. Acta Materialia, 2023, vol. 12, pp. 1–32. DOI: 10.1016/j.actamat.2023.119601.
- Elliot A.J., Karney G.B., Pollock T.M., Gigliotti M.F.X. Issue in Processing by the Liguid-Sn Assisted Directional Solidification Technigue. Superalloys. Minerals, Metals & Materials Society, 2004, pp. 421–445.
- Bondarenko Yu.A., Echin A.B., Kolodyazhny M.Yu., Narskiy A.R. Effect of directional solidification conditions and GTE blade size on the features of the dendritic structure of nickel-based heat-resistant alloys. Electrometallurgiya, 2023, no. 4, pp. 2–9. DOI: 10.31044/1684-5781-2023-0-4-2-9.
- Bondarenko Yu.A., Echin A.B. Directional solidification of a heat-resistant alloy with a variable controlled gradient. Voprosy Materialovedeniya, 2016, no. 3 (87), pp. 50–58.
- Bondarenko Yu.A., Echin A.B. A look at the history of development and modern research of the process of directional solidification of cast heat-resistant alloys with a controlled gradient at the growth front. Elektrometallurgiya, 2018, no. 7, pp. 33–40. DOI: 10.31044/1684-5781-2018-0-7-33-40.
- Bondarenko Yu.A., Echin A.B., Surova V.A. et al. Development of technology and equipment for producing hot path blades of gas turbine engines from heat-resistant alloys with directional solidification and single-crystal structure. Elektrometallurgiya, 2023, no. 7, pp. 3–11. DOI: 10.31044/1684-5781-2023-0-7-3-11.
- Toloraya V.N., Ostroukhova G.A. Obtaining single-crystal [001] seeds from Ni–W system alloys by directional crystallization. Voprosy Materialovedeniya, 2021, no. 2 (196), pp. 55–65.
- Arginbaeva E.G., Bazyleva O.A., Karachevtsev F.N., Nazarkin R.M. Structure and heat resistance of intermetallic rhenium-containing alloy after heat treatment. Vestnik Moskovskogo gosudarstvennogo tekhnicheskogo universiteta im. N.E. Baumana, Ser.: Mashinostroyenie, 2019, no. 6 (129), pp. 17–31.
- Artemenko N.I., Tatarnikov S.V., Doronin O.N. Investigation of the influence of the parameters of applying the ceramic layer of the ZrO2–7 % Y2O3 heat-shielding coating by plasma spraying on the productivity of the technological process. Trudy VIAM, 2023, no. 4 (122), paper no. 07. Available at: http://www.viam-works.ru (accessed: April 16, 2024). DOI: 10.18577/2307-6046-2023-0-4-69-80.
- Budinovskiy S.A., Gorlov D.S., Benklyan A.S. Deposition of protective ion-plasma coatings on largescale parts on MAP type installations. Aviation materials and technologies, 2024, no. 1 (74), paper no. 08. Available at: http://www.journal.viam.ru (accessed: April 16, 2024). DOI: 10.18577/2713-0193-2024-0-1-101-110.
- Alloy based on the intermetallic compound Ni3Al and a product made from it: pat. 2588949 Rus. Federation; appl. 01.04.15; publ. 10.07.16.
- Buntushkin V.P., Kablov E.N., Bazyleva O.A., Morozova G.I. Basic principles of alloying the intermetallic compound Ni3Al when creating high-temperature alloys. Materialovedenie, 1998, no. 7, pp. 13–15.
- Kishkin S.T., Morozova G.I. Features of the method of physicochemical phase analysis of modern heat-resistant nickel alloys. Voprosy aviatsionnoy nauki i tekhniki. Ser.: Aviatsionnye materialy. Moscow, 1987, pp. 86–93.
- Kablov E.N., Kishkin S.T. Prospects for the use of cast heat-resistant alloys for the production of turbine blades for gas turbine engines. Gazoturbinnye tekhnologii, 2002, no. 1 (16), pp. 34–37.
- Morozova G.I. Compensation for the imbalance of alloying heat-resistant nickel alloys. Metallovedenie i termicheskaya obrabotka metallov, 2012, no. 12, pp. 52–58.
- Bazyleva O.A., Rimsha E.G., Chabina E.B., Raevskikh A.N. Some aspects of creation and research of structural casting intermetallide alloys for promising helicopter engines. Trudy VIAM, 2024, no. 3 (133), paper no. 01. Available at: http://www.viam-works.ru (accessed: May 24, 2024). DOI: 10.18577/2307-6046-2024-0-3-3-17.
- Sidorov V.V., Kablov D.E., Rigin D.E. Metallurgy of cast heat-resistant alloys: technology and equipment. Ed. E.N. Kablov. Moscow: VIAM, 2016, 368 p.
- Petrov D.N., Garibov G.S., Avdyukhin S.P. et al. Features of the formation of a dense structure of a cast rod blank. Tekhnologiya legkikh splavov, 2006, no. 4, pp. 57–60.
- Petrushin N.V., Elyutin E.S., Raevskikh A.N., Treninkov I.A. High-gradient directional solidification of intermetallic Ni–Al–Ta alloy based on Ni3Al, strengthened by TaC-phase. Trudy VIAM, 2017, no. 3 (51), paper no. 01. Available at: http://www.viam-works.ru (accessed: April 16, 2024). DOI: 10.18577/2307-6046-2017-0-3-1-1.
- Raevskikh A.N. Application of digital technologies for identifying inhomogeneous concentration zones in the structure of heat-resistant nickel alloys, including those obtained by selective laser sintering. Voprosy materialovedeniya, 2020, no. 4 (104), pp. 32–47.
- Bazyleva O.A., Arginbaeva E.G., Chabina E.B. et al. Study of structural and phase transformations in a casting structural alloy based on the intermetallic compound Ni3Al after high-temperature holding and during the production of the alloy as a nozzle blade. Voprosy materialovedeniya, 2023, vol. 114, no. 2, pp. 60–70.
- Morozova L.V. Fractographic analysis of operational failures of bevel gears from the central drive of aircraft gas turbine engines: abstract thesis, Cand. Sc. (Tech.). Moscow, 2016, 22 p.
- Narsky A.R. From the history of domestic aviation materials science. Department of testing of aviation materials of TsAGI in archival documents (1925–1933). Istoriya nauki i tekhniki, 2013, no. 9, pp. 44–52.
- Rassokhina L.I., Parfenovich P.I., Narsky A.R. Problems of creating a new generation of model compositions based on domestic materials for the manufacture of gas turbine engine blades. Novosti materialovedeniya. Nauka i tekhnika, 2015, no. 3 (15), art. 07. Available at: http://materialsnews.ru (accessed: May 24, 2024).
- Logunov A.V. Heat-resistant nickel alloys for blades and disks of gas turbines. Rybinsk: Gazoturbinnyye tekhnologii, 2017, 852 p.
