Analysis of defects in parts made of structural steel
Morozova L.V., Grigorenko V.B., Terekhin A.M. Analysis of defects in parts made of structural steel // Proceedings of VIAM. 2025. No. 10. DOI: 10.18577/2307-6046-2025-0-10-27-39. URL: https://test.viam.ru/en/journal/2025/10/3
Keywords
fractography, fractographic analysis, scanning electron microscopy, damage, fatigue fracture, fatigue crack, spring, steel
Abstract
A comprehensive study of structural steel parts was conducted to establish the nature of their destruction and to determine the type of defects detected. Metallographic and fractographic analysis methods were used to study operating structure, opened cracks and the microstructure of steels. It was found that the destruction of a spring made of 30HGSN2A-VD steel was facilitated by the presence of coarse scratches and a decarburized layer on the inner surface. In parts made of 30HGSA steel, defects were detected at the stage of thermal and mechanical treatment.
Reference list
- Special Steels: in 2 vols. 2nd ed., add. and rev. Moscow: Metallurgiya, 1966, vol. 1, 741 p.
- Special Steels: in 2 vols. 2nd ed., add. and rev. Moscow: Metallurgiya, 1966, vol. 2, 532 p.
- Brand Book of Steels and Alloys. 4th ed., rev. and add. Ed. Yu.G. Dragunov, A.S. Zubchenko. Moscow: Mashinostroenie, 2014, 491 p.
- Novikov I.I., Zolotorevsky V.S., Portnoy K.K. et al. Metal Science: textbook in 2 vols. Ed. V.S. Zolotorevsky. Moscow: MISiS Publ. House, 2009, vol. 1, 496 p.
- Novikov I.I., Zolotorevsky V.S., Portnoy K.K. et al. Metallurgy: textbook in 2 vols. Ed. V.S. Zolotorevsky. Moscow: MISiS Publ. House, 2009, vol. 2, 528 p.
- Gulyaev A.P. Metallurgy: textbook for univ., 6th ed., rev. and add. Moscow: Metallurgiya, 1986, 544 p.
- Bernstein M.L. Thermo-mechanical processing of metals and alloys: in 2 vols. Moscow: Metallurgiya, 1968, vol. 1, 596 p.
- Kablov E.N. The key problem is materials. Trends and guidelines for innovative development in Russia. Moscow: VIAM, 2015, pp. 458–464.
- Kablov E.N., Bakradze M.M., Gromov V.I., Voznesenskaya N.M., Yakusheva N.A. New high strength structural and corrosion-resistant steels for aerospace equipment developed by FSUE «VIAM» (review). Aviacionnye materialy i tehnologii, 2020, no. 1 (58), pp. 3–11. DOI: 10.18577/2071-9140-2020-0-1-3-11.
- Gromov V.I., Yakusheva N.A., Vostrikov A.V., Cherkashneva N.N. High strength structural steels for gas-turbine engine shafts (review). Aviation materials and technology, 2021, no. 1 (62), paper no. 01. Available at: http://www.journal.viam.ru (accessed: May 16, 2025). DOI: 10.18577/2713-0193-2021-0-1-3-12.
- Lednev I.S. Magnetic methods of non-destructive testing of aircraft parts. Aviation materials and technologies, 2024, no. 1 (74), paper no. 09. Available at: http://www.journal.viam.ru (accessed: May 16, 2025). DOI: 10.18577/2713-0193-2024-0-1-111-120.
- Erasov V.S., Oreshko E.I. Tests for fatigue of metal materials (review). Part 2. Analysis of the Basquin–Manson–Coffin equation. Methods of testing and processing of results. Aviation materials and technology, 2021, no. 1 (62), paper no. 08. Available at: http://www.journal.viam.ru (accessed: May 16, 2025). DOI: 10.18577/2713-0193-2021-0-1-80-94.
- Zolotorevsky V.S. Mechanical properties of metals: textbook for univ. 2nd ed. Moscow: Metallurgiya, 1983, 352 p.
- Erasov V.S., Oreshko E.I. Fatigue tests of metal materials (review). Part 1. Main definitions, loading parameters, representation of results of tests. Aviacionnye materialy i tehnologii, 2020, no. 4 (61), pp. 59–70. DOI: 10.18577/2071-9140-2020-0-4-59-70.
- Erasov V.S., Oreshko E.I., Lutsenko A.N. Multilevel large-scale complex research of deformation of metal materials. Aviation materials and technologies, 2022, no. 1 (66), paper no. 11. Available at: http://www.journal.viam.ru (accessed: May 16, 2025). DOI: 10.18577/2713-0193-2022-0-1-129-142.
- Grigorenko V.B., Morozova L.V. Application of the scanning electron microscopy for studying of initial destruction stages. Aviacionnye materialy i tehnologii, 2018, no. 1 (50), pp. 77–87. DOI: 10.18577/2071-9140-2018-0-1-77-87.
- Klevtsov G.V., Botvina L.R., Klevtsova N.A., Limar L.V. Fractal diagnostics of fracture of metallic materials and structures. Moscow: MISiS, 2007, 259 p.
- Gordeeva T.A., Zhegina I.P. Analysis of fractures in assessing the reliability of materials. Moscow: Mashinostroenie, 1978, 200 p.
- Mechanical engineering: encyclopedia in 40 vols. Moscow: Mashinostroenie, 2010, vol. II-1: Physical and mechanical properties. Testing of metallic materials. Ed. E.I. Mamaeva, 852 p.
